Walkthrough

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by Abzal Ussenov

SITE / WORKSHOP

• Address
  Address

• PHOTO

  Media

• TECHNOLOGICAL PROCESS

• WORKERS AMOUNT

1. HAZARDS & RISK ASSESMENT

• 1.1 What regulations are followed by the company ( EN, NIOSH, etc)?

• 1.2 Are performance standards (ie. ANSI or EN ) design requirements utilized?

  Yes

  No

  Partly

• 1.3 Are specific internal standards present?

  Yes

  No

  Partly

• 1.4 Risk assessments has been conducted?

  Yes

  No

  Partly

• 1.5 Respiratory hazards

  Present

  None

  N/A

• 1.6 Noise hazards

  Present

  None

  N/A

• 1.7 Mechanical hazards

  Present

  None

  N/A

• 1.7.1 Choose mechanical hazards type

  Select Rotating, moving equipment Overhead loads, cranes Transport Vibration Other

  • Rotating, moving equipment
  • Overhead loads, cranes
  • Transport
  • Vibration
  • Other

• 1.8 Chemical hazards

  Present

  None

  N/A

• 1.8.1 Hazardous Substance Register complete and available?

  Yes

  No

  Partly

• 1.8.2 Material Safety Data Sheets available?

  Yes

  No

  Partly

• 1.8.3 Are eye washes and showers installed?

  Yes

  No

  Partly

• 1.9 Electrical hazards

  Present

  None

  N/A

• 1.10 Heat exposure

  Present

  None

  N/A

• 1.11 High humidity

  Present

  None

  N/A

• 1.12 Biological hazads

  Present

  None

  N/A

2. PERSONAL PROTECTIVE EQUIPMENT

• 2.1 Formal PPE needs assessment program for both routine and non-routine tasks is at place?

  Yes

  No

  Partly

• 2.2 PPE selected is based on the risk assessment? PPE selection process description

  Yes

  No

  Partly

• 2.3 Is required PPE available/easily accessible?

  Yes

  No

  Partly

• 2.4 Is specific training provided?

  Yes

  No

  Partly

• 2.5 Are workers allowed to use their own PPE or only company supplied PPE?<br>

  Yes

  No

  N/A

• 2.6 Is damaged PPE immediately removed from service and replaced?

  Yes

  No

  Partly

• 2.7 Do cleaning/decontamination facilities exist?

  Yes

  No

  Partly

• 2.8 Please enter PPE storage and service information

• RESPIRATORY HAZARDS

  Present

  None

1 HAZARDS AND RISK ASSESSMENT

• 1.1 Has the work site been assessed for potential exposure to any airborne contaminants?

  Yes

  No

  Partly

• 1.2 Has any other air monitoring been done?

  Yes

  No

  Partly

• 1.3 Particulates exposure ( Dust, mist, fumes,fibers). Information on exposure type and level

  Yes

  No

  N/A

• 1.4 Gas and Vapors exposure. information on exposure type and level

  Yes

  No

  N/A

• 1.5 Risk of IDLH?

  Yes

  No

  N/A

• 1.6 Is a written respirator program in place that includes: worker training, fit-testing and medical evaluation?

  Yes

  No

  Partly

2 SELECTION

• 2.1 Respiratory PPE in use

  Yes

  No

• 2.1.1 Reusable

  Off

  On

• Currently used solution type

  Select Half face masks Full face masks

  • Half face masks
  • Full face masks

• a) Cartridge change out procedure in place

  Yes

  No

  Partly

• b) Cartridge change frequency

• c) Cartridge filter type

• d) General information about currently used solution (pro's & con's)

• 2.1.2 Disposable

  Off

  On

• Currently used solution type

  Select Unvalved FFP1 Unvalved FFP2 Unvalved FFP3 Valved FFP1 Valved FFP2 Valved FFP3

  • Unvalved FFP1
  • Unvalved FFP2
  • Unvalved FFP3
  • Valved FFP1
  • Valved FFP2
  • Valved FFP3

• a) Respirator change frequency

• b) General information about currently used solution (pro's & con's)

• 2.1.3 Powered & Supplied Air

  Off

  On

• Currently used solution type

  Select PAPR Airline (SAR) SCBA Escape

  • PAPR
  • Airline (SAR)
  • SCBA
  • Escape

• a) General information about currently used solution (pro's & con's)

• 2.2 What criteria was used to select the respirator type?

• 2.3 Any comfortability issues? Details

  Yes

  No

  N/A

• 2.4 Any quality issues? Details

  Yes

  No

  N/A

3 TRAINING

• ARE THE EMPLOYEES AWARE OF:

• 3.1 Hazards at their workplace?

  Yes

  No

  Partly

• 3.2 Proper wearing methods?

  Yes

  No

  Partly

• 3.3 Importance of fit?

  Yes

  No

  Partly

• 3.4 Filter change out signals?

  Yes

  No

  Partly

• 3.5 Care & Cleaning methods?

  Yes

  No

  Partly

• NOISE HAZARDS ARE PRESENT

  Present

  None

1 HAZARDS AND RISK ASSESSMENT

• 1.1 Has the worksite been assessed to noise exposure?

  Yes

  No

  Partly

• 1.2 What instruments are used to assess noise exposure?

• 1.3 Any production type specific regulations? Information on specific regulations

  Yes

  No

  N/A

• 1.4 Decibel measurement of excessive noise

• 1.5 Type of excessive noise exposure ( source of noise)

2 SELECTION

• 2.1 Passive hearing protection device is in use?

  Yes

  No

• 2.1.1 Disposable ear-plugs?

  Off

  On

• a) What type?

  Select Corded Non- Corded Banded

  • Corded
  • Non- Corded
  • Banded

• b) Changeout frequency?

• 2.1.2 Reusable ear-plugs?

  Off

  On

• a) What type?

  Select Corded Non- Corded Banded

  • Corded
  • Non- Corded
  • Banded

• b) Changeout frequency?

• 2.1.3 Ear muffs?

  Off

  On

• a) Type of headband?

  Select Standard Helmet attachment Neckband Foldable neckband

  • Standard
  • Helmet attachment
  • Neckband
  • Foldable neckband

• b) Changeout frequency of parts ( headband, sealing rings,cushions?

• 2.2 What criteria was used to select the HPD type?

• 2.3 Most common state of the workers hands

  Clean

  Dirty

• 2.4 Any comfortability issues?

  Yes

  No

  N/A

• 2.5 Any quality issues?

  Yes

  No

  N/A

3 COMMUNICATION SOLUTIONS

• 3.1 A need to hear the noise from the machines?

  Yes

  No

  N/A

• 3.2 Does noise interfere with communications between workers?

  Yes

  No

  N/A

• 3.3 Is harmless communication organised?

  Yes

  No

  Partly

• 3.4 Is one way communication sufficient?

• 3.5 Does the user have a need to communicate face-to-face?

• 3.6 Does the user have a need to communicate via radio?

• 3.7 Do the employees use Radios in hearing conservation areas?

• 3.8 Radio type

4 TRAINING

• ARE THE EMPLOYEES AWARE OF:

• 4.1 Hazards at their workplace?

  Yes

  No

  Partly

• 4.2 Proper wearing methods?

  Yes

  No

  Partly

• 4.3 Care & Cleaning methods?

  Yes

  No

  Partly

• 4.4 Importance of fit?

  Yes

  No

  Partly

• BODY DERMAL HAZARDS

  Present

  None

1 HAZARDS AND RISK ASSESSMENT

• 1.1 Has the work site has been assessed for potential exposure to skin hazards?

  Yes

  No

  Partly

• 1.2 Exposure to particulates? Hazard information

  Yes

  No

  N/A

• 1.3 Exposure to liquids? Hazard information

  Yes

  No

  N/A

• 1.4 Exposure to harmful gases?

  Yes

  No

  N/A

2 SELECTION

• 2.1 Disposable overalls are in use

  Yes

  No

• 2.1.1 Type of coleralls in use

  Select Type 6 Type 5 Type 4 Type 3 Type 2 Type 1

  • Type 6
  • Type 5
  • Type 4
  • Type 3
  • Type 2
  • Type 1

• 2.2 Is heat stress a problem?

• 2.3 Is tear resistance a problem?

• 2.4 Is static-bild-up a problem?

• 2.5 Is lint-shed a problem?

• 2.6 RIsk of contact with heat, flames,sparks?

• 2.7 Any quality issues?

  Yes

  No

  N/A

3 TRAINING

• ARE THE EMPLOYEES AWARE OF:
  

• 3.1 Hazards at their workplace?

  Yes

  No

  Partly

• 3.2 Proper donning and doffing methods?

  Yes

  No

  Partly

• HEAD IMPACT HAZARD

  Present

  None

1 HAZARDS AND RISK ASSESSMENT

• 1.1 Has the work site been assessed for head impact hazards?

  Yes

  No

  Partly

• 1.2 Risk of bumps only?

• 1.3 RIsk of impact (Overhead loads,cranes, works)?

• 1.4 Risk of molten metal splashes?

• 1.5 Excessive UV exposure (ex. outdoor works)?

• 1.6 Chinstrap is required?

• 1.7 Works at height?

2 SELECTION

• 2.1 Head protection is in use

  Yes

  No

• 2.1.1 Currently used head protection type

  Select Hard hats with ventilation Hard hats without ventilation Bump caps

  • Hard hats with ventilation
  • Hard hats without ventilation
  • Bump caps

• 2.1.2 Headgear preference

  Select Ratchet Pin-lock

  • Ratchet
  • Pin-lock

• 2.1.3 What other PPE is used with Hard hat?

  Select Ear-muffs Face shields

  • Ear-muffs
  • Face shields

• EYE & FACE IMPACT HAZARDS

  Present

  None

3 HAZARDS AND RISK ASSESSMENT

• 3.1 Has the work site been assessed for eye & face hazards?

  Yes

  No

  Partly

• 3.2 Risk of machinery impact?

• 3.3 Extreme temperatures?

• 3.4 Dusty environment?

• 3.5 Are workers moving in and outdoors?

• 3.6 Low light/Indoor works

• 3.7 Are there work areas near intense IR lights?

• 3.8 Workers with prescription eyewear are present?

• 3.9 Workers using respirators with safety eyewear?

• 3.10 Risk of chemical exposure to the eyes?

• 3.10.1 Type of exposure

  Select Gas vapors Liquid splashes

  • Gas vapors
  • Liquid splashes

4 SELECTION

• 4.1 Eye protection is in use?

  Yes

  No

• 4.1.1 Currently used eye protection type

  Select Goggles with ventilation Goggles without ventilation Spectacles Faceshields

  • Goggles with ventilation
  • Goggles without ventilation
  • Spectacles
  • Faceshields

• 4.1.2 Any comfortability issues?

  Yes

  No

  N/A

• 4.1.3 Is fogging an issue?

  Yes

  No

  N/A

• 4.1.4 Is scratching an issue?

  Yes

  No

  N/A

• 4.1.5 Any quality issues?

  Yes

  No

  N/A

• 4.1.6 Eyewear changeout frequency?

• 4.2 Face shields are in use?

  Yes

  No

• 4.2.1 What other PPE is used with faceshield?

  Select Goggles Hard hat Respirator Earmuff

  • Goggles
  • Hard hat
  • Respirator
  • Earmuff

• 4.2.2 Is scratching an issue?

  Yes

  No

  N/A

• 4.2.3 Any comfortability issues?

  Yes

  No

  N/A

• 4.2.4 Any quality issues?

  Yes

  No

  N/A

• 4.2.5 Are goggles/spectacles used in conjunction with faceshields?

  Yes

  No

  Partly

5 TRAINING

• ARE THE EMPOYEES AWARE OF:

• 5.1 Hazards at their workplace?

  Yes

  No

  Partly

• 5.2 Importance of fit

  Yes

  No

  Partly

• 5.3 Care and cleaning methods

  Yes

  No

  Partly

• WELDING WORKS

  Present

  None

1 HAZARDS AND RISK ASSESSMENT

• 1.1 Has the welding works been assessed on potential hazards?

  Yes

  No

  Partly

• 1.2 Exposure assessment for individual components of welding fume is done? (e.g. aluminum; stainless steel, galvanized steel, silver soldering, coated metals – heavy metal paints, polymer paints

  Yes

  No

  Partly

• 1.3 Engineering controls for welding fume are used? Describe the type

  Yes

  No

  Partly

• 1.4 Type of welding methods

  Select MIG TIG Stick Flux core Plasma arc Soldering Brazing Air arc gouging

  • MIG
  • TIG
  • Stick
  • Flux core
  • Plasma arc
  • Soldering
  • Brazing
  • Air arc gouging

• 1.5 Welding works are done in?

  Select Welding station On job site Confined spaces Narrow spaces

  • Welding station
  • On job site
  • Confined spaces
  • Narrow spaces

• 1.6 Type of welded metals

2 SELECTION

• 2.1 Welding shields with ADF are in use

  Yes

  No

  Partly

• 2.2 Productivity of welding works is an issue?

  Yes

  No

  N/A

• 2.3 Is respiratory protection device usually used? Type of respiratory protection device

  Yes

  No

  Partly

• 2.4 What other PPE are used in conjunction with welding shileds?

• 2.5 Are the spare parts changed in common?

  Yes

  No

  Partly

• 2.6 Any comfortability issues (visibility, darkening features etc) ?

  Yes

  No

  N/A

• 2.7 Any quality issues?

  Yes

  No

  N/A

3 TRAINING

• ARE THE EMPLOYEES AWARE OF:

• 3.1 Hazards of welding works?

  Yes

  No

  Partly

• 3.2 Care and cleaning methods?

  Yes

  No

  Partly

• 3.3 Information on spare parts?

  Yes

  No

  Partly

• FALL FROM HEIGHT HAZARD

  Present

  None

1 HAZARDS AND RISK ASSESSMENT

• 1.1 Has the works on the site been assessed for fall from height hazards

  Yes

  No

  Partly

• 1.2 Engineering controls are in installed (e.g. guard rails, platforms, safety nets, etc)

  Yes

  No

  Partly

• 1.3 Is a written fall protection program in place that includes: worker training, service?

  Yes

  No

  Partly

• 1.4 Solid rescue plan in place ( program, competent personnel)?

  Yes

  No

  Partly

• 1.5 Is an equipment adequate for rescue plan?

  Yes

  No

  Partly

2 SELECTION

• 2.1 Please enter type, nature and duration of the works

• 2.2 Please enter working conditions

• 2.3. a) Job height # 1 (m)

• 2.3. b) Job height # 2 (m)

• 2.3 c) Job height #3 (m)

• 2.3 d) Job height #4 (m)

• 2.3 e) Job height #5 (m)

• 2.4 Fall protection PPE in use

  Yes

  No

• 2.4.1 A - please choose types of anchorages

  Select Temporary single point anchors Permanent single point anchors Temporary beam anchors Fixed beam anchors Mobile beam anchors Slings Tripods Remote anchoring systems Vacuum anchors Portable roof anchors Permanent roof anchors Permanent horizontal systems Temporary horizontal systems Permanent vertical systems Temporary vertical systems Other

  • Temporary single point anchors
  • Permanent single point anchors
  • Temporary beam anchors
  • Fixed beam anchors
  • Mobile beam anchors
  • Slings
  • Tripods
  • Remote anchoring systems
  • Vacuum anchors
  • Portable roof anchors
  • Permanent roof anchors
  • Permanent horizontal systems
  • Temporary horizontal systems
  • Permanent vertical systems
  • Temporary vertical systems
  • Other

• 2.4.1 a) Please enter detailed information

• 2.4.2 B - please choose type of used body support

  Select Multi purpose harness Work positioning harness Confined entry ( retrieval) harness Suspension harness other

  • Multi purpose harness
  • Work positioning harness
  • Confined entry ( retrieval) harness
  • Suspension harness
  • other

• 2.4.2 b) enter detailed information

• 2.4.3 C- please choose type of connectors in use

  Select Shock absorbing lanyards Self retracting lifelines Restraint lanyards Work positioning lanyards Other

  • Shock absorbing lanyards
  • Self retracting lifelines
  • Restraint lanyards
  • Work positioning lanyards
  • Other

• 2.4.3 c) Please enter detailed information ( shock absorber,material, connector, length etc)

• 2.4.4 D - please choose type of descent and rescue devices in use

  Select Standard hoist systems Side entry systems Other

  • Standard hoist systems
  • Side entry systems
  • Other

• 2.4.4 d) Please enter detailed information

• 2.5 Is fall protection for tools in use?

  Yes

  No

  Partly

• 2.5.1 Please enter detailed information

3 TRAINING

• 3.1 Fall protection competent specialists determined?

  Yes

  No

  Partly

• 3.2 Employees are well trained on donning/doffing the body support?

  Yes

  No

  Partly

• 3.3 Employees are well trained on inspection?

  Yes

  No

  Partly

• 3.4 Employees are well trained for rescue plan?

  Yes

  No

  Partly

• 3.5 Cleaning, maintenance and storage procedures are followed?

  Yes

  No

  Partly

CONCLUSION

DISCLAIMER

• The walkthrough and any resulting documents are neither a comprehensive treatment of issues concerning safety and health hazards in the parts of the facility visited, nor a stand-alone resource. The walkthrough and document only reflects conditions observed from portions of the site. International and local regulations, basic safety and health good practice guidelines along with local knowledge of your facility must be used in assessing, selecting and implementing proper engineering, administrative, and personal protective equipment controls. The walkthrough is intended to complement internal hazard assessments and applicable regulations, good practices and location specific knowledge. Policies and procedures instituted by facility management should be made in conjunction with their industrial hygienist/safety professionals using all existing information. Site surveyors disclaim any and all liability, loss, or risk resulting directly or indirectly from the use of the observations and suggestions discussed in this document. Compliance with suggestions made in this document does not certify compliance with federal, state or local regulations. No warrantees are made, as these documents only present suggestions that may be applicable for work in these environments.

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