Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Personnel

  • Location

Information

General/Information

  • Project / Site Name

  • Supervisor / Foreman at time of this inspection

  • Select site weather conditions at time of this inspection (select all that apply)

  • Minimum temperature today?

  • Maximum temperature today?

  • Current activities being undertaken on site (select all that apply)

  • Describe activities being undertaken on site

Site Safety Inspection Audit

Amenities/Site Office

  • Amenities/Site Office to be inspected this audit?

  • Adequate facilities, for actual use

  • Notice board - adequate size, latest safety alerts/bulletins

  • Fire extinguishers tagged and comply with AS 2444

  • Access/Egress clearly marked/emergency

  • Emergency Access/Egress clear of obstructions

  • Local Area Emergency Muster Points signs in place

  • Recycling Bins provided

  • Kitchen/Tea rooms area clean/tidy

  • Toilets - clean, tidy, hand wash, paper available

  • All Fire Hazards cleared

Housekeeping

  • Is site housekeeping to be inspected in this audit?

  • Use and disposal of rubbish receptacles

  • Bins and waste are located at suitable points around site

  • Are bins emptied regularly?

  • Is site generally orderly, with rubbish or waste materials disposed of correctly?

  • Storage of materials safe and secured

  • Barricading tagged per KBR requirements

  • Work areas free from trip hazards

  • Applicable cylinders correctly secured, stored and separated

  • Emergency Access/Egress ways/roads clear of obstructions

  • Work locations adequate for intended purpose

  • Is the loading / delivery area clean and tidy?

  • Are oily rags and combustible refuse disposed of in covered metal containers?

  • Storage Design and Use to be inspected this audit?

  • Are materials stored in racks and bins wherever possible?

  • Storage designed to minimise lifting problems?

  • Are floors around racking clear of rubbish?

  • Are racks and pallets in good condition generally?

First aid Facilities

  • First aid facilities to be inspected this audit?

  • Are first aid cabinets and contents clean and orderly?

  • No first aid contents past their expiry date?

  • First aid cabinets clearly labelled?

  • Is there easy access to first aid cabinets?

  • Employees aware of location of first aid cabinet?

  • Are first aid officers known to workers and accessible?

  • Are emergency numbers displayed?

Emergency Preparedness

  • Emergency Preparedness to be inspected this audit?

  • a) Muster Point has been Established & Signposted

  • b) Fire extinguishers provided and clear access

  • c) Emergency Sirens Horns are at specific work area (If available)

  • d) Emergency equipment accessible.

  • e) Procedures clearly visible in case of fire, spills, etc

  • f) Fuels, oils & chemicals stored in bunted areas (env)

  • g) Adequate lighting in place when night works are planned prior to work commencing. (If night shift)

  • h) Items have been secured against high windsat the end of each day.

  • i) Spill kit & spill procedure available (environment)

  • j) First aid boxes appropriately stacked.

Site Conditions

  • Site conditions to be inspected this audit?

  • Access roads maintained in operational order

  • Approvals in place for road closures

  • Intersection controls comply with Traffic Management Plan

  • Signs, flagging and bunting erected/maintained

  • Sharp objects capped, i.e. star pickets, reo bar, scaffold coupler bolts, Sharp edges covered on walkways

  • Area identified/delineated for vehicle parking/reverse parking

  • Hazards being managed

  • Signs appropriate and complied with

  • Lay down areas defined

  • Bin locations prominent, adequate, emptied regularly

  • Handrails installed, i.e. ramps, stairs, scaffolds

Site Security

  • Is site security to be inspected in this audit?

  • Are site entry and exit points clearly designated?

  • Is clear signage requiring visitors to check in posted?

  • Is site perimeter fenced off appropriately with required site public signage posted?

  • Are all entries and exits closed and locked at night and during weekends?

  • If applicable, are site alarm systems functioning as expected?

  • If applicable, are site security procedures (guard patrols, security checks etc) undertaken as required and reviewed regularly?

Personal Protective Equipment (PPE)

  • Is Personal Protective Equipment to be inspected in this audit?

  • Is head protection worn correctly and where required?

  • Is eye protection worn where required?

  • Are the correct forms of eye protection worn for tasks being completed?

  • Is hearing protection worn in designated areas?

  • Are the correct forms of hand protection worn for manual tasks

  • Is respiratory protection worn where dust, mist or fumes are present?

  • Is footwear in good condition and of correct type?<br>

  • Are high-vis vests or clothing worn at all times outside the office?

  • Are safety harnesses appropriately worn at height?<br>

  • Is additional PPE used where required?

  • Are staff aware of correct PPE for tasks they are trained to perform?

Hazardous Substances

  • Chemical safety to be inspected this audit?

  • Is a Hazardous Substance Register complete and available?

  • Have risk assessments been completed for hazardous substances?

  • Are Material Safety Data Sheets available for all chemicals?

  • Access to register MSDS sheets by employees.

  • Are all containers labelled correctly?

  • Are unused substances disposed of?

  • If applicable are special storage conditions followed?

  • Are workers trained in the use of hazardous substances?

  • Is adequate ventilation provided?

  • Are eye washes and showers available and easily accessible?

  • Are spill kits or other clean up arrangements available?

  • Hazardous substance storage segregated from other works, warning signs displayed. (Manufacturers Recommendations)

  • Dangerous Goods to be inspected this Audit?

  • Major storage sites (>2,000ltrs) for hydrocarbons, chemicals and gases have been licensed (verify license number).

  • Storage of Class II gases (mixed classes) does not exceed 20 bottles in any one location, inclusive of empty bottles.

  • Minor storage areas of Class II gases are segregated by >10m.

  • 3m segregation of flammable and non flammable gases is observed.

  • 1m separation of Class II gases from windows, ducts, doors and air vents.

  • Storage of Packaging Group II flammables does not exceed 250 litres.

Trip and Fall Safety

  • Trip and fall safety to be inspected in this audit?

  • Are floor surfaces even and uncluttered?

  • Are entry and walkways kept clear?

  • Are walkways adequately and clearly marked?

  • Are intersections kept clear of boxes etc?

  • Are stairs and risers kept clear?

  • Are floor surfaces free of liquid spills?

  • Are railings in good condition?

  • Are footpaths in good condition?

  • Are fall preventive measures in place and used where gaps occur in railings?

  • Are appropriate measures in place to prevent falls? ie. barriers (preferred) or harnesses?

  • Is all fall protection equipment is visually inspected prior to use?

  • Is all work above 2m, or within 2m of an edge being done safely?

  • Is all fall protection equipment visually inspected prior to use?

  • Are all floor openings fully barricaded or are protected with a secured cover and labelled?

  • Are personnel below protected from falling materials (i.e. tools, bolts, etc.)?

  • Is there proper scaffolding in place?

Hot Work

  • Hot Work to be inspected this audit?

  • a) Permit required/displayed with JHA

  • b) Fire extinguisher - prominent position

  • c) Sparks encapsulated from fellow workers

  • d) Appropriate PPE for task

  • e) Cylinders secured, gauges operative, flashback arresters fitted

  • f) Earth close proximity to work piece

  • g) Welding screens, fire blankets

Hazardous Manual Tasks

  • Hazardous Manual Tasks to be inspected in this audit?

  • Have Hazardous Manual Tasks on site been identified?

  • Have Risk Assessments for these tasks been completed where required?

  • Have Risk controls been selected for these tasks using the hierarchy of controls?

  • Are suitable controls in place for high force / awkward postures?

  • Are suitable controls in place for repetitive tasks?

  • Have the procedures surrounding risk controls been documented?

  • Are workers compliant with the above procedures?

  • Are relevant workers trained in these controls?

  • Has this training been documented?

Hand and Power Tools

  • Hand and power tools to be inspected in this audit?

  • Are all tool guards in place and operable?

  • Are power cords in good condition?

  • Are all tools double insulated or have a ground plug?

  • Are ground fault circuit interrupters in place at the source of electricity?

  • Are all power tools in good condition?

  • Are defective pieces of equipment and tools red tagged and removed from service?

  • Are tools stored correctly and in the right place when not in use?

  • Are employees using the proper tool for the task they are performing?

  • Are hand tools manufactured to standard?

  • Are employees using two hand on tools that are designed to do so?

  • Are dust collectors and exhausts provided on tools that produce large amounts of dust?

General Machinery, Plant and Equipment

  • General Machinery, Plants and Equipment to be inspected in this audit?

  • Have risk assessments been completed for machinery where appropriate?

  • Are maintenance schedules in place for machines?

  • Do records indicate that machine maintenance schedules are being adhered to?

  • If required, are relevant pre-start inspections being completed on machinery, equipment and plants?

  • Are machines kept clean?

  • Are the floors around the machines kept clean?

  • Are guards in good condition?

  • If required, are emergency stops fitted on machinery, equipment and plants?

  • Is machine waste, off cuts, dust etc. removed and stored safely?

  • Are drip pans on floor to prevent spillage? (where appropriate)

  • Noise levels controlled?

  • Is no bending or stooping required to use machines?

  • Is there sufficient room to use all machines safely?

  • Are machine, equipment and plant operators trained/inducted to be competent in safe and correct operation?

  • Is this training recorded?

  • Do operators comply with the training?

Mobile Plant

  • a) Daily inspection checklist completed by operator

  • b) Register of Approved KBR Surface Mobile Plant

  • c) Faults corrected immediately or actioned for close out

  • d) Operator competencies verified

  • e) Safety devices fitted - seat belts/fire extinguishers/reverse beeper/machine guards/flashing light, etc

  • f) Safe working loads marked

Equipment Safeguarding

  • a) Adequate guarding in place for manually operate rotating equipment

  • b) Fail-to-safe (deadman) switches fitted to all manually operated equipment

  • c) Adequate guarding for fixed plant

Ladders

  • Ladders to be inspected in this audit?

  • Are all ladders Industrial strength? (Non Household rated, check label.)

  • Are ladders in good condition?

  • If used for electrical work are ladders non conductive? (wood or fibre glass.)

  • Are ladders being used according to instructions?

  • For extension ladders: are ropes, pulleys and treads in a good state of repair?

  • Are ladders not used to access heights when higher order controls should be used?

Electrical Safety

  • Electrical safety to be inspected this audit?

  • Are safety switches installed?

  • Are safety switches tested every 6 months and tests recorded?

  • There are no outlets are overloaded / No double adapters in use?

  • Has portable equipment been tested and tagged?

  • There are no broken plugs, sockets or switches?

  • There are no power leads across walkways?

  • No frayed or damaged leads?

  • There are no strained leads?

  • Are portable power tools in good condition?

  • Where required are emergency shut-down procedures in place?

Isolations

  • Isolations to be inspected this Audit?

  • a) All energy sources shall have positive isolation devices

  • d) Lock-out Tag-out procedures for any guard removal

  • c) Personnel trained in lock-out tag-out procedures

  • d) Personal locking devices shall be uniquely keyed

  • e) Isolation points shall be clearly marked

Working at Heights

  • Working at Heights to be inspected this audit?

  • All work at height is controlled by approved work permits and Risk assessments

  • All working at height equipment inspected and registered

  • All personnel required to work at height are trained and competent

  • Work cages (man boxes) conform to approved design standard

  • Barricading and warning signage is deployed below work at height areas

  • Emergency response plans are developed and understood by personnel for high risk tasks

  • EWP's to be inspected this audit?

  • Approved for site KBR access permit

  • Personnel operating EWP / Scissor lifts are trained and certified for this site

  • Cleanliness of elevated working platforms

  • Low voltage electrical circuits have been checked and tagged quarterly

  • Scaffolds to be inspected in this audit?

  • Are scaffolds constructed and erected only by qualified and trained personnel?

  • Have all scaffold plans been submitted and approved?

  • Are scaffolds accessible and clear of unstable objects and trip hazards?

  • Is scaffold adequately secured to building (or appropriately secured with alternative method)?

  • Are guard rails installed on all scaffolds above 10 feet?

  • Are scaffold footings stable, secure and free of unstable propping objects (barrels, boxes, loose brick or concrete blocks etc)?

  • Are scaffold footings and anchorages designed to support the maximum intended load without settling or displacement?

  • Are scaffolds generally safe and orderly?

  • Are scaffolds being regularly inspected?

  • Hand/mid rails, toe boards fitted

  • Adequate access [maximum of 4 metres]

  • Secured - vertically and horizontally

  • Platforms fully planked

  • Scafftag at all access points

  • Correct stacking and storing of scaffolding

  • Ladder protruding 1 meter above the landing

Lifting Operations

  • Are lifting operations to be inspected this audit?

  • Significant lift permit in place and approved (if required)

  • Crane has KBR approval (access permit)

  • All lifting gear recorded on rigging register

  • Safe working loads marked on gear

  • Tag lines used as required [16mm fibre rope]

  • Gear inspected regular/good condition and used appropriately

  • Adequate storage facility [off ground level]

  • Outriggers fully extended on timber support with no oil leaks

Confined Spaces

  • Confined spaces safety to be inspected this audit?

  • Do all applicable confined space works have adequate permits granted and documented?

  • Is a confined space emergency plan in place?

  • Are confined spaces being continually monitored?

  • Are all workers undertaking confined space works trained in confined space entry and activities?

Incident, Injury & Accident Procedures

  • Incident, Injury & Accident Procedures to be inspected this audit?

  • Are Incident, Accident, Near Miss and Injury procedures in place?

  • Are adequate reporting forms for for these events in place?

  • Are all incidents investigated?

  • Are Corrective Actions then implemented?

  • Are Workers Compensation, Rehabilitation and Return to Work Programs in place?

  • Is an "If you are injured" poster displayed?

Work Permits/JHAs

  • Work Permits/JHA's to be inspected this audit?

  • Permit understood by relevant persons

  • Displayed at location of work

  • Within expiry date

  • Safe work procedure attached adhered to

  • Permit conditions adhered to

  • Danger tag/lockout procedures complied with

  • Approved JHA in place

  • JHA reviewed regularly (minimum weekly)

  • JHA reflects the task in progress

Employee Conduct

  • Employee Conduct to be inspected this audit?

  • Senior Management HSE participation

  • Qualified/competent for the operation of equipment

  • Fall protection used

  • Behavioural Based Observations being completed

  • Planned task observation being completed

  • Appears confident in assigned task

  • Tools selected are right for the job, used correctly

  • Adjusting or correcting PPE on observation

  • Adequate/suitable PPE for task

Environmental

  • Environmental requirements to be inspected this audit?

  • Environmental Management Plan checked and verified.

  • Land Clearing Permits registered and up to date.

  • Topsoil stockpiles <2m high and separated from subsoil.

  • Environmental Inspection Checklists for pipeline/powerlines corridors verified (if applicable).

  • Areas free of hydrocarbon and chemical spills (gen sets on spill trays, refuelling points with drop trays, pallet bunds in use).

General Comments

  • Any further comments or recommendations arising from this inspection?

  • Add any additional relevant photos

  • Have all required corrective actions been added as Actions to this inspection?

  • Please add any corrective actions to the appropriate questions above before completing this report

Sign Off

  • Name & Signature of Inspector

  • Name & Signature of Site Supervisor / Foreman

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