Worcester monthly safety inspection

Monthly scheduled safety inspection as required by the Heinz Safety Process

Enter month of audit and fiscal week completed

3.02 Emergency Evacuation

• Check fire extinguishers against the list below and confirm they are in place, filled and tagged

• Reception 1 and 2

• Kitchen numbers 3,4 and 5 (wet chemical)

• Toilet corridor 6 and 7

• Courtyard 8,9,10,11,12,13,14

• Label room 15 and 16

• Engineering 17, 18,19 and 20

• Pasteuriser 21 and 22

• Line 1 23 to 30

• Staircase well 31 to 32

• Vaults spirit vinegar area 33, 34, 35

• Vaults 36,37,42,43,44,45,46,47

• Compressor room 39

• Vaults wood working 40 and 41

• Vaults Depal 48 and 49

• External 38 under ramp and 50 and 51 near boiler house

• Warehouse 52 to 56

• Make house 57 to 64

• First floor training room, meeting room, F3, and corridors 65 to 71

• First floor 72 to 78 store room and gate landing

• Line 2 79 to 83

• Second floor top of stairs 84 and 85

• Second floor corridor and kitchen 86 and 87

• Main office and lift room 88,89 and 90

• Process plant storage 91 to 97

• Process plant 98 to 100

• QA lab 101 to 104

• Roof lift room 105

• LPG and security hut 106 and 107

• Enter details of any failures below

3.05 R AND PPE

• Is toe protection footwear being worn in non office areas?

  Safe

  At Risk

  N/A

• PPE storage is suitable, clean and accessible

  Safe

  At Risk

  N/A

• Ear protection is available on line 1, process, and Depal?

  Safe

  At Risk

  N/A

• Gloves are available for handling glass breakages on line 1 and are used?

  Safe

  At Risk

  N/A

3.06 Confined spaces

• Reciprocating saw available of emergency access into fibreglass tanks?

  Yes

  No

  N/A

3.08 Moving machinery

• Fixed guards are in place to machinery and securely attached?

  Safe

  At Risk

  N/A

• Interlock switches are in place and working, do a random test. They must not have been tampered with

  Safe

  At Risk

  N/A

3.11 Powered Vehicles

• Have the pre shift driver checks been completed?

  Yes

  No

  N/A

• Are trucks not in use parked safely?

  Yes

  No

  N/A

3.16 Compressed gases cylinders

• Cylinders are adequately secured on the trolley and are free from damage

  Safe

  At Risk

  N/A

3.19 lighting

• Is lighting in the area being inspected adequate and sufficient?

  Yes

  No

  N/A

• Are there any lights that are faulty and in need of replacement?

  Yes

  No

3.20 legionella

• Run safety showers for 5 minutes in heat exchanger area and at caustic filling point

  completed

  not completed

3.29 engineering workshop

• Check bench grinder abrasive wheel guards are in place, 2mm gap between wheel and work plate

  Safe

  At Risk

  N/A

• Welding equipment is secure, safe, extinguisher available, no ptfe tape used, flash back arresters in place

  Safe

  At Risk

  N/A

3.32 Walking and working surfaces

• Walkways were found to be clear and unobstructed

  Yes

  No

  N/A

• Working surfaces are in a good condition and slip resistant and without significant trip hazards

  Yes

  No

  N/A

3.38 First aid

• Check the following first aid stations and eye wash bottle points are adequately stocked and the suppliers are clean and still in date

• Engineering

• Makehouse

• Line 2

• Vaults

• Ground floor line 1

• Process plant

Action required

• Risk rate any action identified for priority using the standard 3 x 3 risk assessment score of frequency x severity

• Rating of action identified

  Select low risk low risk medium risk medium risk high risk very high risk

  • low risk
  • low risk
  • medium risk
  • medium risk
  • high risk
  • very high risk

• Rating of action identified

  Select low risk low risk medium risk medium risk high risk very high risk

  • low risk
  • low risk
  • medium risk
  • medium risk
  • high risk
  • very high risk

• Rating of action identified

  Select low risk low risk medium risk medium risk high risk very high risk

  • low risk
  • low risk
  • medium risk
  • medium risk
  • high risk
  • very high risk

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