5S AUDIT
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Site conducted
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Conducted on
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Prepared by
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Location
SORT
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HAVE ALL STATIONS /CELL TEAM MEMBERS BEEN TRAINED IN 5S
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ARE TOO MANY FINISHED GOODS ,NOT NEEDED ITEMS ,SUPPLIES,PARTS ,MATERIALS AND PERSONAL ITEMS IN THE WORK AREA
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ARE THE FLOORS FREE OF CLUTTER ,DEBRIS? ARE BENCHES, DESK, CABINETS ALL IN USE & FREE OF CLUTTER & DEBRIS
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IS THERE ANY EXCESS OR OUTDATED ITEMS ON WALLS AND BULLETIN BOARDS
SET
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IS SAFETY EQUIPMENT FOR EASY OF ACCESS (FIRE EXT, EYE WASH ,PPE STATOINS)
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IS THERE A SPECIFIC VISUAL SET LOCATIONS FOR ALL ITEMS ( TOOLS, JIGS, PARTS MATERIALS DOCUMENTS AND CLEANING EQUIPMENT )
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ARE ALL ITEMS PLACED IN PROPER LOCATIONS ?
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ARE REJECETED PARTS/MATERIALS AREAS CLEARLY MARKED & IS IT CLEARLY VISIBLE WHICH PARTS/MATERIALS
SHINE
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IS THE WORK ENVIROMENT (LIGHTS,FLOORS,WALLS,WINDOWS AND DOORS) WELL CLEANED AS PER CLEANING SCHEDULE?
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ARE MATERIALS ,TOOLS,MACHINES & WORK STATIONS THOROUGHLY CLEANED AS PER THE STANDARD CLEANING SCHULE?
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ARE ALL ELECTRICAL CABLES & PNEUMATIC HOSES CLEAN ,IN GOOD CONDITION & ROUTED SAFELY TO AVOID TRIPPING
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ARE CLEANING EQUIPMENT /TOOLS WHICH ARE FIT FOR PURPOSE AVAILABLE IN SET LOCATIONS AT THE POINT OF USE
STANDARDISE
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ARE THERE ANY PICTURES POSTED FOR ALL AREAS SHOWING THE CURRENT 5S STANDARD?
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ARE ALL WALKWAYS ,FLOOR AREAS, CABINETS, SHADOW BOARDS CLEARLY & CONSISTENTLY MARKED & USED CORRECTLY
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DOES THE WORK TEAM CONDUCT DAILY/END OF SHIFT CLEAN DOWNS & RETURN WORK AREAS BACK TO STANDARDS
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DO ALL STORAGE LABELS /MARKINGS MATCH THE ITEM/PART IN THAT LOCATION
SUSTAIN & SELF DISCIPLINE
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HAVE THE EMPLOYEES TAKEN RESPONSIBILITY FOR THE 5S LEVEL IN THE AREA
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IS 5S IMPROVMENT ACTIVITIES STILL ONGOING (PROOF OF ACTIVITY WITHIN LAST MONTH)
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IS THERE AN AUDIT SYSTEM & ARE AUDITS DONE ON TIME CORRECTLY SUPPORTED BY THE LEADERSHIP
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IS AN EFFECTIVE 5S TRAINING PROGRAMME IN PLACE FOR BOTH NEW & EXISTING EMPLOYEES