Information
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Depot
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Engineering Manager
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Conducted on
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Auditor
Depot Fleet Status
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AUDITOR GUIDANCE - Check the latest PVR & TVR against UK Bus Fleet List & the current Spare Capacity (12%)
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What is The Depots PVR ?
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What is The Depots TVR ?
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Is the Depot spare capacity within 12%
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Depot Manning
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AUDITOR GUIDANCE - Check the latest vacancy list - usually sent by email on the last day of the week. Also is the depot current have in place any contractor support, check the flash for wages spend
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What is the Depot budgeted headcount?
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Is the Depot actual headcount outside of budgeted numbers?
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Last Audit Result
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AUDITOR GUIDANCE - Request a copy of the last Engineering Audit to understand the Risk Status
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When was the last Engineering Audit ?
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What was the last Engineering Audit Score ?
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Have all actions been closed off since last audited ?
Vehicle Defect Cards
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AUDITORS GUIDANCE - Check last 7 days of Depots TVR looking for that the defect cards for completion inc repair action, signature of repairer & supervisory sign off when a repair has taken place. If any defect has been deferred trace through to completion - Query statements such as serviceable that do not make it clear that effective action has taken place.
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Are all defects cards completed in adherence to company policy ?
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Why ?
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Are all defects closed out ?
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Why ?
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Are all defects closed out ?
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Are all defect cards accounted for and filed correctly ?
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Why?
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Vehicle Inspections
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AUDITORS GUIDANCE - Check 10% of the fleet size vehicle files ensuring no inspection exceeds prescribed inspection intervals for that location by more than 3 days. Ask for current fleet list and check against inspection plan.
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Does the Depot have a plan to manage the inspection cycle & do inspection intervals conform to prescribed mileages and date intervals for all vehicle types ? If any inspections are missed ensure a valid missed inspection sheet is in place
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Corrective Action Required -
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Comments
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AUDITORS GUIDANCE - Check 25% of the fleet files for correct completion. There should be no blank spaces in the repair section of any defect. Query such statements as serviceable if not quantified further.
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Have all defects been repaired prior to being released from the workshop & are all defects actioned prior to the next inspection ?
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Corrective Action Required -
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Comments
Quality Monitoring
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AUDITORS GUIDANCE - Check the latest ???
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Has there been adequate quality checks carrying out ???
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Corrective Action Required -
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Comments
Preventative Maintenance
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AUDITORS GUIDANCE - Check 3 files for servicing sheet completion ( Prioritise C,D,E,F services
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Have all elements of the appropriate service schedule been completed ? ( Oil/filter changes, tappets, portal axle servicing etc).
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Corrective Action Required -
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Comments
Fire Risk Assessment
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AUDITORS GUIDANCE - Check the most recent 5 MOT vehicles to ensure the fire risk assessment has taken place or check 5 random files for the same - The most common error is when a vehicle has been transferred in from elsewhere & the file is not checked to ensure compliance.
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Is there a copy of the Annual Fire Risk Checklist with each MOT document in the vehicle file ?
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Corrective Action Required -
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Comments
Engineering Stores
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AUDITORS GUIDANCE - ???
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Do Supervisors and Stores persons follow the requisition approval system for all parts required ?
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Corrective Action Required -
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Comments
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AUDITORS GUIDANCE - Warranty Claim Process - Check for evidence over the previous Period.
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Are all warranty items returned to stores and correctly labelled for warranty consideration ?
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Corrective Action Required -
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Comments
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AUDITORS GUIDANCE - Stores issue process & associated record keeping - Check for evidence.
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Is there evidence of parts obtained out of hours are captured on stores issue sheets by staff ?
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Corrective Action Required -
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Comments
Engineering Safety
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Auditors Guidance - Engineering Safety Management
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Are Pits protected ?
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Corrective Action Required -
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Comments -
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Do vehicles adhere to the speed limit ?
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Corrective Action Required -
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Comments -
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Are LEVs in use, minimising exposure to diesel fumes ?
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Corrective Action Required -
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Comments -
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Is there a Safe System of Work displayed on any High Risk Machinery ?
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Corrective Action Required -
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Comments -
Engineering Safety Continued
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Is equipment appropriately guarded ?
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Corrective Action Required -
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Comments -
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Are staff wearing appropriate foot wear?
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Corrective Action Required -
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Comments -
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Are staff wearing appropriate head wear for the activity ?
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Corrective Action Required -
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Comments -
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Do staff wear safety spectacles ?
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Corrective Action Required -
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Comments -
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Do staff wear hearing protection were required ?
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Corrective Action Required -
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Comments -
Engineering Safety Cont
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Are steering wheel covers in use ?
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Corrective Action Required -
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Comments
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Are wheel chocks in use ?
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Corrective Action Required -
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Comments
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General Housekeeping - Is the Depot in general in a safe, clean and tidy state ?
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Corrective Action Required -
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Comments
Road Wheels
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AUDITOR GUIDANCE - Check wheel torque log up to a weeks worth of entries for correct completion (In particular note anything exceeding 24hrs between 2nd & 3rd torques).
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Is the 3 stage torque check procedure being followed correctly ?
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Corrective Action Required -
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Comments
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AUDITOR GUIDANCE - Check tool register for number of wrenches in use, check for current certs, ensure torque wrenches are individually identified.
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Are calibrated torque wrenches in use ?
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Corrective Action Required -
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Comments -
Sign Off
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Audited By
- Mark Johnstone
- Ben Scott
- Chris Turton
- Tony Lowe
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Initials Of Auditor