CCP Audit Metal Detection

• Site conducted

  Select

• Conducted on

  Date

• Shift

  Shift A

  Shift B

  Shift C

  Shift D

Inspection details - Audit Scope: QA CCP Audit Metal Detection - Coleslaw

• Audit Date:

  Date

• Name of Auditor:

• Audit site

• Name of Operator Tested

• Machine number

INSTRUCTION

• This audit must be conducted to the requirements of and in accordance with the requirement as stated on the latest revision site HACCP Controls. Please state agreed Corrective Actions to all (No) Answers, as applicable including agreed closing date, follow up date and the responsibility. (Please also ensure you audit different operators). No Questions which require follow-up must be Raised as an NCR.

CONTROL DOCUMENTS AND TRAINING RECORDS

• The CCP sign should present clear and in good condition?

  Yes

  No

  N/A

• The process record sheet used is the correct and up to date version?

  Yes

  No

  N/A

• Make note of the Document No & revision status of the CCP process paperwork in use.

• Is there a training guide present in the area of the CCP?

  Yes

  No

  N/A

• Please note: - Document No. - Revision Status. - Is this correct to master Copy

• Has the person performing the task received training to the requirements of the most recent revision of the training card ?

  Yes

  No

  N/A

• Why?

• The training documents for the task are fit for purpose?

  Yes

  No

  N/A

• If No, give reason / Recommendations.

• Are the test information cards being followed correctly?

  Yes

  No

  N/A

• Is the frequency being adhered to?

  Yes

  No

  N/A

MONITORING

• Are the test pieces correct size?

  Yes

  No

  N/A

• Are they placed in the correct position on pack?

  Yes

  No

  N/A

• Do the packs contain a yellow/white test label?

  Yes

  No

  N/A

• Was the test performed correctly?

  Yes

  No

  N/A

• Correct spacing?

  Yes

  No

  N/A

• Correct speed?

  Yes

  No

  N/A

• Is the test equipment used to measure CCP, Available, Good condition & calibrated?

  Yes

  No

  N/A

• Take a note of calibration due date of the equipment.

WEIGHT AND SENSORS CHECK

• Is air pressure fail system check recorded at the start of the shift?

  Yes

  No

  N/A

• Please ask operative to perform this check. Was test performed correctly?

  Yes

  No

  N/A

• Is reject bin door sensor check recorded at the start of the shift ? (applies to 1A, 1B, 5A & 5B only).

  Yes

  No

  N/A

• Please ask operative to perform this check. Was test performed correctly?

  Yes

  No

  N/A

• Are ''bin full'' sensor checks completed at the start of the new run?

  Yes

  No

  N/A

• Please ask operative to perform this check. Was test performed correctly?

  Yes

  No

  N/A

• Are ''reject confirmation'' sensor checks completed at the start of the shift?

  Yes

  No

  N/A

• Please ask operative to perform this check. Was test performed correctly?

  Yes

  No

  N/A

• Is under weight T2 test recorded at the start of each run, every hour/2h and at the end of the run?

  Yes

  No

  N/A

• Please check weigh of underweight sample. Is underweight sample actual weight T2-1g?

  Yes

  No

  N/A

• Please ask operative to perform this check. Was test performed correctly?

  Yes

  No

  N/A

CORRECTIVE ACTION

• Is there evidence of corrective actions taken against an out of spec result?

  Yes

  No

  N/A

• If 'No', why ?

• Does the employee responsible for monitoring the CCP fully understand what corrective actions are required.

  Yes

  No

  N/A

RESPONSIBILITY

• Did the employee monitoring the CCP perform the test competently and correctly?

  Yes

  No

  N/A

• Has this audit (Passed / Failed)

  Pass

  Fail

  N/A

• If Fail - Give Summary.

OVERALL CLASSIFICATION - MARK ONE ONLY

• What is a result of the QA CCP audit?

  Select No issues. Conformity to NWF standard Minor Non Conformance. Needs addressing / improving Major Non Conformance. Needs addressing urgently Critical Non Conformance. Food Safety Risk

  • No issues. Conformity to NWF standard
  • Minor Non Conformance. Needs addressing / improving
  • Major Non Conformance. Needs addressing urgently
  • Critical Non Conformance. Food Safety Risk

ABOUT PERSON MONITORING CCP

• Operator's signature

  Sign