Title Page
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Conducted on
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Prepared by
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Department
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Location
Please attempt to answer ALL questions. Where there may be any ambiguity or possible misunderstanding put a comment after your Yes/No or N/A answer to clarify, and add a photo as evidence of any non-conformances.
General Appearance
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Are aisles and walkways clear (approx. 1 metre clearance)?
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Are chairs/benches in good condition?
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Is storage/racking/shelving in this area safe & suitable for use?
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Floors, steps, stairs in good condition?
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Are all signs, shelves & storage areas in place and correctly marked?
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Are waste bins & cup receptacles properly located and being used correctly?
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Are any electrical & services distribution board cabinets obstructed by machines or equipment/furniture?
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Are waste containers & drums the correct type, labelled correctly & being used correctly (waste streams segregated)?
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Are all floor areas correctly painted/marked?
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Are all fire extinguishers present in their stands, and are they still ready to use (i.e. full, with safety pin still in place)?
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Are flammable cabinets being used correctly (i.e. no combustible materials stored in them that could sustain a fire)?
Machinery
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Has the operative been trained in the use of the equipment? When? (check date(s)
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Has a risk assessment been carried out for the task?
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Consider whether the task is safe, or whether it should be stopped until a risk assessment has confirmed that the task is safe/adequate controls have been put in place
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Are machinery guards in good condition and free from any defects?
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Are all controls functional and clearly marked?
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Are safety locks working correctly?
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Are all machine daily safety check sheets completed and up to date?
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Are appropriate tools for machine use and part loading present and in safe condition?
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Are cheater bars or home made tools used in the cell?
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Consider removing tool from the cell - or at very least show the cell supervisor/manager, who should take appropriate action
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Has the cell supervisor/shift manager initialed the daily check sheet to verify it is being correctly completed at least once this week?
Procedures & Guidance
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Is intranet access available for viewing all HS&E documentation?
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Are SOPs / Standard Work instructions available for the selected process and hazards mentioned?
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Has there been any significant process change or deviation noted requiring a new risk assessment?
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Ask to see Risk Assessment with operative - check understanding of any changes made
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Make recommendation to supervisor to update Risk Assessment urgently
Lifting Equipment (if used)
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Is lifting equipment tagged and tested?
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Are eyebolts / shackles in good condition?
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Are lifting strops in good condition?
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Are lifting gantries / fixed equipment in good condition?
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Is mobile lifting equipment in good condition?
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Are operatives trained in the use of lifting equipment? (check certificate validity)
Handling and Storage
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Have all employees received manual handling training?
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Is storage racking / shelving in good condition?
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Are storage areas clean & tidy?
Welfare
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Are all employees aware of first aid procedures and trained first aiders?
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Is general ventilation satisfactory?
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Are there any fumes or dusts from processes?
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Are all necessary safety signs in place - and are they legible?
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Is all fire protection equipment, signs, evacuation notices etc. correctly displayed and in test date?
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Are all necessary PPE available and being worn correctly (safety glasses, hearing protection, safety shoes, gloves etc.)?
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Are there nominated Evacuation Primes and do people know what to do in the event of an emergency?
Hazardous Substances
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Are coolants being properly managed and used?
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Is appropriate specialist PPE for handling chemicals (including coolants & oils etc.) such as gloves, face protection & respiratory protection where appropriate available and in place?
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Is extraction in place and working (where appropriate)
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Is location of Material Safety Data Sheets (MSDS) known and available to operators and cell supervision?
Environmental
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Are there any leaks or other emissions that could harm the Environment? (Water, oil, compressed air)
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Are energy saving measures in place and working - e.g. unnecessary lights switched off, sensors, air leaks, auto stops etc.?
Other Safety Issues
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Are there any other safety issues that must be considered?
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Please list here
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CONGRATULATIONS! YOU HAVE COMPLETED THE INSPECTION!
Congratulations! You have completed the inspection
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Please sign here:
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Please ask the operative to sign here:
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Please ask the supervisor to sign here: