Title Page

  • Document No.

  • Audit Title - V1 - AM & PM

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Production Activities

  • Was the handover from the previous supervisor detailed and was the work area clean? <br>(Photos to be taken in support of statement. Hand over to cover off on WHSE, Operations, BAU details)

  • Have you reviewed the next day waves and or, inbound registers to determine staffing level requirements?<br>(This should be based on historical TAKT time measurements.

  • Have you conducted the daily toolbox?

  • Summary of toolbox main points

  • Have you received an acceptable number of 5S Shine Plans checks? Is the Flex board notices up to date?<br>(WHSE staffs to set level requirements)

  • Have all staffs (Team Leader and below), been involved in 'Cycle Counts' for the 2 hours leading up to BAU?<br>(Summarise the number of counts required on shift vs number completed)

  • Have all staff time sheets been revised, staff attendances validated against the scheduled roster and data entered into TMS?<br>( detail staff anomalies - eg. Unauthorised absences. Note: TMS data entries required by 08:30hours daily)

  • Has any overtime observed on the daily review been reviewed for accuracy and approval?

  • Do the current shift staff numbers match the production output requirements forecasted? (These numbers should be based on a production modelling tool).

  • Have forecasted staff numbers been matched against MHE requirements?

  • Do you have excess staffs on site today? Can these excess staffs be utilised in other BAU units?

  • Have the previous day's waves been been completed and finalised?<br>( Has corrective action processes been implemented or initiated to rectify the outstanding orders)

  • Have the goods returned, been allocated to the correct process required and located to the correct location?<br>(Warranty, Auction, Damaged, Pending OW response)

  • Have all response requirements for inbound stores with process issues been logged and dated?<br>(Are inbound time frames IAW SLA requirements)

  • Have putaways been processed and correctly located?<br>( A visual and system check should be conducted on each shift with attention placed on items carrying over from previous)

  • Do all outstanding operational production issues have a 'history' attached of corrective actions implemented for finalisation?<br>(short detailed description of date and event)

  • Has the MHE required for shift been checked for charge and serviceability?<br>(Supervisor to confirm prior to shift departure that the team has physically checked MHE and scanners)

  • Have the RF Scanners been accounted for and confirm that users have been signing the register for RF use?<br>(Take a photo of the register and insert)<br>( Are all RF scanners serviceable? Has A 'ticket' been raised with IT on broken or faulty equipments)

Training

  • Has RF Scanner training been conducted today?<br>(Details required)

  • When was the last training day that RF training was conducted?<br>(Insert photo of training document)

  • Date conducted

  • Was the movement process 'refreshed' at today's toolbox?<br>(Photo of toolbox attendance and or training record - files and archives to be maintained by supervisor)

  • Did the last toolbox discussion cover off on empty location checks?<br>(Photo of toolbox and or training record - supervisor to maintain active file)

  • Has the staff members involved in processing 'new lines', been trained in the SOP and cubiscan operations?<br>(Photo of training document - to be maintained by supervisor)

  • Photo of training register

EOS (End of Shift) Process requirements

  • Have all orders that can be processed, been finalised?<br>(Physical inspection required by supervisor at EOS)

  • Have all pallet movements been recorded and accounted for?<br>(Visual inspection of documentation required by supervisor)

  • Have all transport documents been prepared, drafted and or finalised?<br>(Visual inspection required by supervisor to confirm)

  • Have all paradigm entry requirements been emailed to the WHSE team?

  • Summarise any paradigm events that occurred on shift

  • Have outstanding paradigm events been reviewed with an aim of closure?<br>(Clear outstanding and advise WHSE team)

  • Has the assigned work areas and functional space been inspected for cleanliness and 5S compliance?<br>(Physical inspection required with corrective actions to be implemented before shift dismount)<br>(Bins and items used for refuse 'mediums' to be checked, empty pallets to be consolidated and placed on externals stacks)

  • Has all the MHE been put away into the correct location and placed on charge?<br>(Visual inspection required for compliance)

  • Was any equipment damaged during shift? <br>(Photos required for support, report to be drafted to WHSE)

  • Has any DBS MHE equipments been damaged during the shift? (Note: Any accidents caused by labour hire staffs are recoverable. These details will need to be forwarded to the WHSE site reps)

  • Was any stock damaged during the shift?<br>(Inventory to be notified. Photos required in support. Customer to be notified through inventory channels)

  • Stock damage summary

  • Was any pallet racking damaged during the shift?<br>(Are the beams still within the 'deflection' tolerances?)

  • Has the damaged racking been 'marked' to visually identify damaged racking - red spray ink - 'X'<br>(Supervisor to ensure WHSE are advised via a paradigm entry request)

  • Did any 'POP' suggestions present themselves during the shift?<br>(Are they worthy of escalation- supportive photos and detail)

  • Graphic of POP

  • Summary of POP

  • Has anyone identified a 'Better Way' proposal for BAU basics?<br>( Supervisor to ask staff regularly)

  • Ideas detail

  • Were there any significant events during the shift that were considered note worthy?<br>(These could be good or bad.... Morale affected)

  • Event details

  • Have you prepared a detailed handover for the oncoming supervisor?<br>( Summary should include WHSE events, operations debrief, BAU detail)

  • Summary of main points

  • Today's date and time

Additional Safety items

  • Are emergency exits unobstructed, clearly marked and visible?

  • On review, are all pallets in racking locations positioned correctly, and stretch wrapped as required?

  • Are bulk storage solutions stacks stable and have been stacked IAW recommendations?

  • Add signature

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