Title Page
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Document No.
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Audit Title - V1.
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Production Activities
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If operating more than one shift, was the daily handover from the previous supervisor detailed and was the work area clean?<br>(Photos to be taken in support of statement. The handover is to cover WHSE, Operations and BAU details.
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Have you reviewed the next day's waves, and or inbound register to determine staff level requirements?<br>(Staff levels vs output requirements should be measured. The measured process of outputs against a time parameter is referred to as TAKT time)
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Has overtime been reviewed for accuracy and was it authorised?
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Has the daily 'toolbox' been conducted?
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Summarise the main points addressed.
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Have you received an acceptable number of 5S checks today (Shine Plans) and are the safety 'flex' boards up to date?<br>
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Summarise the main action points requiring follow up.
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Have all staff time sheets been revised, staffs validated against the roster, and data entered into TMS?<br>(Detail any staff anomalies - eg. Unauthorised absence - to be completed and entered into TMS by 08:30am daily)
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Do you have excess staff today? Can these excesses be used in other site BAU units?
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Has the MHE requirements been matched to staff numbers?
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Have the previous day's waves been finalised and completed?<br>(Has the corrective actions processes been initiated to rectify the outstanding items)
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Have the goods returned been allocated to the correct inbound procedure and correctly located?<br>(Items will be pending a Werner response)
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Have put away stocks been processed and correctly located?<br>(A visual and systems check should be carried out on each shift with attention placed on those items that have been carried over from previous shifts)
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Do all outstanding operational and production issues have a 'history ' attached, of the corrective actions process employed in view of process finalisation?<br>(Provide a short description of the process engaged and expectant completion dates)
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Has the MHE required for shift been checked for serviceability and charge levels?<br>(Supervisor to confirm prior to shift departure that the team has physically checked the MHE and scanners for functionality prior to shift changeover)
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Have the RF Scanners been accounted for and can you confirm that the users have signed the register as the user?<br>(Are all RF scanners serviceable? Has a 'ticket been raised with IT for broken or faulty RF equipment)
Training
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Has RF training been conducted within the last month?
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Select date
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If yes, take a photo of the training record and attach here
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When was the last training date in the use of RF functions?
EOS (End of Shift) Process Requirements
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Have all orders (Open Orders Report) that can be finalised, been processed?<br>(Physical inspection required by supervisor at EOS)
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Have all pallet movements been recorded and accounted for?<br>(A visual inspection documentation is required by supervisor)
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Have all transport documents been prepared, drafted , and or finalised?<br>(A visual inspection is required by the supervisor as confirmation)
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Have all paradigm entry requirements been emailed to the designated WHSE site representative?
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Summarise any events requiring paradigm entries that occurred during your shift.
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Have you reviewed the outstanding paradigm entries log to determine if any outstanding items are able to be closed out?
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Has the assigned work areas and functional spaces been inspected for cleanliness and potential obstructions and has the 5S process been applied to gauge compliance?<br>(Physical inspection required with correction actions identified and finalised before shift dismount)<br>(Bins and or items used as refuse receptacles are to be emptied daily and checked; empty pallets are to be consolidated and placed on the Werner/HP stacks)<br>
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Has all MHE been put away in the correct location and placed on change?<br>(Visual inspection required for compliance)
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Was any DBS equipment damaged during your shift? For MHE damages, if the damages were from labour hire, this is recoverable. Ensure this is detailed in the incident report)
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Enter details of damages
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Take photos of damages
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Was any customer stock damaged during your shift?
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Enter details of damages
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Has the client been made aware of damages?
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Insert photos of damages here
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Was any pallet racking damaged during your shift?<br>( A visual inspection is required. Are the beams still within deflection tolerance? )
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Has the racking been marked with an 'X' on the damaged beam with red spray ink to identify those beams that will require replacement due to defection specification failures?)
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We're there any significant events during the shift that were considered noteworthy?<br>(This could be good or bad and morale affected or impacting)
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What were the event details?
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Have you prepared a detailed handover brief for the oncoming supervisor?<br>(Summary should include WHSE events, operations and production briefs, BAU planning)
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Summarise the main points
Continuous Improvement
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Did any 'POP' suggestions present themselves during the shift?<br>(Are they worthy of escalation - supportive photos and details required)
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Graphic representation of suggestion if it can be drawn
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Photo of improvement item if available
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Supportive statement of POP suggestion with specific detail required.
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Has anyone suggested a "better way" proposal for BAU processes? <br>( Supervisor to engage staffs on a regular basis as part of the shared learnings process)
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Details of the 'Better Way' suggestion.
Safety additional items
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Are emergency exits unobstructed, clearly marked and visible?
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Are pallet stacked items positioned securely in racks and stretch wrapped?
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Are bulk stack items secure and stacked IAW supplier recommendations?
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You are required to print and sign this report for ownership of this process