• Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Area to be inspected:- Drier three Level four to ground

1.0 Foreign Matter Control

  • 1.1 Are hoses stored correctly and free from leaks?

  • 1.2 Are there any broken pieces of glass or brittle plastic impacting on food safety?

  • 1.3 Are the overhead lights covered with shields to prevent contamination of products by broken glass and are free from cracks?

  • Comments/ actions required....

  • Insert relevant photos

2.0 Pest Control

  • 2.1 Is there any uncontrolled pest infestation or activity in this area?

  • 2.2 Have all holes and cracks been filled so as not to provide hiding places or entry points for pests?

  • 2.3 Are all insect traps working and free from damage?

  • Comments/ actions required....

  • Insert relevant photos

3.0 Good Manufacturing Practices

  • 3.17 Are all intrusive tools in the area clean.

  • 3.2 Are any open spaces, including under benches or in tool boxs that are clear and uncluttered?

  • 3.3 Are the safety showers working and free to access

  • 3.4 Are there any machine parts, tools, pipes or hoses on the floor?

  • 3.5 Are there any obsolete or unused tools, equipment, pipes etc in the area?

  • 3.6 Are wood or cardboard packaging being used for any purpose other than designated?

  • 3.7 Is the area clear of powder build ups

  • 3.6 Is the area clear of ponding water

  • 3.7 Is the area clear of any caustic stains or residue

  • 3.8 Floors clean and free from damage? (there should be no cracks or gaps in joins)

  • 3.9 Walls clean and free from damage? (there should be no flaking paint)

  • 3.10 Ceiling clean and free from damage? (There should be no flaking paint)

  • 3.11 Drains in place clean and free from damage and drain caps in place

  • 3.12 All equipment is free from rust and temporary repairs are free from excess lubricant and coolant leakage?

  • 3.13 Rubbish bins are clean, tidy labelled and emptied after each shift?

  • 3.14 Is the lift clean and tidy

  • 3.15 Are the airlock doors intact and secure

  • 3.15 Is the airlock clean and tidy

  • 3.16 Is the store room clean and organised

  • 3.1 Are cleaning tools properly identified, in serviceable condition and stored correctly with the Fonterra brush and broom policy displayed

  • Comments/ actions required....

  • Insert relevant photos

4.0 Equipment in plant

  • 4.1 Is all equipment running and in good order

  • 4.2 Are all belts intact and not shredding rubber?

  • 4.3 Are bearing in good condition and free from excess grease?

  • 4.4 Are all joins in pipework tight and sight glasses free from cracks or leaks?

  • Comments/ actions required....

  • Insert relevant photos

5.0 Allegan control

  • 4.1 Are the any allergen materials in the area?

  • 4.2 Is the allergen material stored correctly and labelled

  • 4.3 Is the allergen info stored in the correct location

  • 4.4 Is all stock food labelled and dated?

5.0 Summary of Inspection

  • Any additional items not covered in the 5S Inspection:

  • Insert relevant photos

  • The findings of this 5S Inspection were presented to, and discussed with the Process manager on this date:

  • Name and Signature of Team Leader

  • Name and Signature of Process Manager

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