Title Page

  • Report No.

  • Head of Workshop (HOW)

  • Workshop

  • Conducted on

  • Prepared by

Definition

  • Definition-
    Yes: Comply with the checkpoint. Maintain the good practices.
    No: Do not comply with the checkpoint. Action needed to close the issue.
    N/A: Not Applicable

1. TOOLS & EQUIPMENT (PART 1)

  • 1.1 Are all the hoists in good working condition (i.e. rubber pads, balancing, locking arm, safety lock, cables, oil leaking, rusty, etc.)?

  • 1.2 Is the air compressor area well ventilated and away of combustibles storage?

  • 1.3 Is the air compressor in good working condition (i.e. oil level, safety valve, motor guarded, water drained, etc.)?

  • 1.4 Is the weekly inspection to all the hoist, air compressor and spray booth being carried out correctly and according to schedule?

  • 1.5 Are the electrical panel & electrical room closed from unauthorized access and the clearance maintained?

  • 1.6 Are all the electrical appliances safe and free of frayed cable, broken socket & plugs?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

2. TOOLS & EQUIPMENT (PART 2)

  • 2.1 Are all the air impact wrench maintained in good working condition?

  • 2.2 Is the DANGER OUT OF SERVICE signage displayed visibly at unsafe equipment and not being used?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

3. WORK PRACTICES

  • 3.1 Does the staff drive in safe manner (follow speed limit, follow traffic direction, adjust seat/mirror, close door before driving, turn on hazard light and sound horn, etc.)?

  • 3.2 Does the staff stand/walk away from moving vehicle?

  • 3.3 Does the technician operate the hoist in safe and correct manner (i.e safety lock, lifting point, clearance, providing signal, etc.)?

  • 3.4 Is the oil drainer being used in correct and safe manner (i.e. not overloaded with oil filters, oil level, lifting position, etc.)?

  • 3.5 Does the technician lift the tyre with correct posture?

  • 3.6 Does the vehicle lifted by floor jack supported securely with jack stand?

  • 3.7 Are the open flame activities isolated from combustibles and flammables?

  • 3.8 Is the spray booth free of combustible chemical storage?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

4. WORKSHOP STORAGE

  • 4.1 Is the oil storage area clean and well ventilated?

  • 4.2 Are the oil drums, pails, bottles and cartons arranged and stacked in safe manner?

  • 4.3 Are the flammable materials properly stored and posted with warning sign?

  • 4.4 Is the flammables storage (paint store/mixing room) clean, ventilated and distance away from heat/ignition source?

  • 4.5 Is the reused bottle or jug re-labeled accordingly?

  • 4.6 Is the workshop store (i.e. warranty store, dismantled part store, tools room, scraps store, etc.) clean and free of trip and fall hazard?

  • 4.7 Is the stored item arranged/stacked in safe manner?<br>

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

5. ENVIRONMENTAL ISSUE

  • 5.1 Is the scheduled waste store designed according to DOE requirement (i.e. spill containment, protected from weather, clean, signboard and warning sign, isolated from ignition source, etc.)?

  • 5.2 Are the waste labels displayed correctly (i.e. display on container, generation date, waste code, symbol, etc.)?

  • 5.3 Are the waste containers suitable and covered when not in use?

  • 5.4 Are the spent lubricating oil, used oil filter, spent coolant, empty drum, contaminated containers, cotton rags and used battery being managed as scheduled waste and separated accordingly?

  • 5.5 Are all the scheduled wastes generated not being kept more than 180 days (6 months)?

  • 5.6 Is the oil interceptor well maintained and the maintenance record documented?

  • 5.7 Are the drain and workshop compound clean and free of stagnant water?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

6. PARTS STORE & OFFICE STORE

  • 6.1 Is the parts store clean, organized and free of trip and fall hazard?

  • 6.2 Are the stored materials at parts store arranged/stacked in safe manner?

  • 6.3 Is the office store clean, organized and free of trip and fall hazard?

  • 6.4 Are the stored materials at office store arranged/stacked in safe manner?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

7. EMERGENCY RESPONSE

  • 7.1 Are all the fire extinguishers visible, accessible and free from obstacles?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

8. COMMON AREA

  • 8.1 Are the working bay and store free of food and drink?

  • 8.2 Are the customer lounge, reception office, HOW room, office and meeting room clean and organized?

  • 8.3 Are the technician room, surau, washroom and pantry clean and organized?

  • 8.4 Are all the floors, passageways and staircase free of slips, trips and falls hazard?

  • 8.5 Is the roof/ceiling free of leaking and falling object (e.g. frayed ceiling, frame for lighting, etc.)?

  • 8.6 Are all the light bulbs in good working condition?

  • Updates (Corrective Action)

  • Photo (Corrective Action)

  • Comment (* filled up by EHS upon the review of report)

OTHER UNSAFE ACTS/HAZARDS

ACKNOWLEDGEMENT

Completion

  • Signature

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