Engineering safety Inspection

Title Page

Site conducted
Conducted on
Inspection Team Members
Period
Shift
Work order Number

Engineering safety Inspection AUDITORS: All non-conformances identified during the audit must be recorded on this Safety Action Plan. There must also be an Event Notification form (Hazard Report) filled out for each non-conformance and signed by the FLM for the line. Maintenance Requests Z2's also to be recorded.

WORK IN-PROGRESS BENCH

All equipment to be stored neatly
In-progress parts to be identified
Benches clean

BENDING MACHINE 1 (S.N0.1543112000)

Area clean and clear of tripping hazards
Start & Stop controls clearly marked
Emergency Stop button clearly marked & working

'EPIC GUILLOTINE (S.NO.1543112000)

Cut-off area clean
General surrounds clean
Light working
Safety signs visible
Emergency Stop button clearly marked & working

SHEET METAL ROLLER (MCT0017)

General surrounds clean
Eye protection sign visible
Floor area clean
On/off switch operative
Emergency Stop button clearly marked & working

WELDING BAY

All exits have clear access
All lighting working
Hearing and eye protection signs visible
All hoses rolled up
Electrical leads rolled up & in good condition
All gas bottles securely stored
Benches clean
Floor area clear of obstacles
Electrical cabinets locked
Welder stored neatly
Ventilation working
Fire Extinguisher in place and operable (Red CO2)
Fire blankets (1) on welding screen hooks
Welding apron “ “ “ “
Welding hood “ “ “ “

PESESTAL GRINDER (MCT0012)

General surrounds clean
Light working
Eye protection sign in place
Spark cover in place
Tool post set correctly
Emergency Stop button clearly marked & working
Start & Stop controls clearly marked
Power cables are in good condition

HYDRAULIC PRESS (PRS0004)

Floor area clean
Press area tidy
Eye protection sign in place
No evidence of oil leakage
Power cables are in good condition

POLISHER

Floor area clean
Stop switch working
Power cables are in good condition
Eye protection sign in place

PEDESTAL DRILL (S.N0.2351)

General surrounds clean
Machine and cut off area clean
Eye protection sign visible
Floor area clean
On/off switch operative
Emergency Stop button clearly marked & working
Power cables are in good condition

HORIZONTAL GRINDER (MCT0005)

General surrounds clean
Eye protection sign in place
Spark cover in place
Emergency Stop button clearly marked & working
Power cables are in good condition

MILLING MACHINE (MCT0009)

General surrounds clean
Eye protection sign in place
Guard in place when in use
Power cables are in good condition

CENTRE LATHE- (MCT0008)

General surrounds clean
Machine and cut-off area clean
Eye protection sign in place
Emergency Stop (Foot activated) working
Guard in place when in use
Safety notice on back panel visible
Power cables are in good condition
Swarf remover available
Start & Stop controls clearly marked
Light working

CENTRE LATHE (MCT0007)

General surrounds clean
Machine and cut-off area clean
Eye protection sign in place
Emergency Stop (Foot activated) working
Signs and guard visible
Power cables are in good condition
Swarf remover available
Start & Stop controls clearly marked
Light working

BAND SAW (MCT 0003)

General area tidy and unobstructed
Eye protection sign in place
Emergency stop button working
Single phase cables not a danger or trip hazard
Start & Stop controls clearly marked

OIL/GREASE TABLE

All equipment in a tidy condition
Grease guns and containers correctly stored
Fire extinguisher in place and operable (Dry Chemical)

PARTS WASH TANK

Light working
Protective gloves available
Eye protection sign in place

ENG. STORE and FIRE EXIT TO ALLEYWAY

Stairway to office clear, non-slip strips on steps
Fire ext. in place and operable (1 – CO2, 1 – Dry chem.)
Walkways clear
Lighting working
Fire exit door to alleyway unobstructed
Fire hose operable

STORES / OFFICE & CLEAN ROOM

Work benches / Desks are clean & organised
Correct bin colours are being used
Correct storage of equipment / parts / Tools
Adequate ventilation in working order
Adequate lighting in working order
General Housekeeping
Walkways clear from obstruction & clearly marked

MOBILE EQUIPMENT

GENIE (GS2032)

Log books available & correctly completed
Clean & in good working order
Stored in correct location
On / Off & E Stop controls clearly marked & working

SNORKEL (AB46JE)

Log books available & correctly completed
Clean & in good working order
Stored in correct location
On / Off & E Stop controls clearly marked & working

GENIE (GS1932)

Log books available & correctly completed
Clean & in good working order
Stored in correct location
On / Off & E Stop controls clearly marked & working

ENGINEERING WORKSHOP GENERAL

All emergency exits (4) have clear access and exit signs illuminated
All overhead lighting working and clean
All walkways clear
Painted lines define walkways
Bench tops tidy
Electrical test board tidy
Area under benches clear of rubbish
Electrical switchboards locked
Emergency eyewash station available
Fire extinguishers in position and operable
Any chemical bottles located in the vicinity are appropriately labelled

LOCKOUT BOARD

Lockout board kept tidy – all locks accounted for & available
Lockout book in good condition – available space

OILS AND GREASES

Oil and grease containers sealed
Storage racks in good order
All chemicals clearly marked
( MSDS sheets in Eng. Workshop)
Oil drums stored in a safe manner
Floor area clear

PAINTS

Flammable liquids, sign visible
No smoking sign visible
Authorised personnel sign visible
Fire extinguisher present,tagged and operable (dry foam)
Main entrance door lock working
Interior light working and in good condition
All chemicals clearly marked
Explosion cabinets, all door lock working
Paint etc. stored correctly
Floor area clean and in good condition
Acids/alkalines stored in seperate bunded areas
MSDS sheets visible

OTHER AREAS

LPG RECEIVER
Flammable gas sign visible
No smoking sign visible
Authorised personnel sign visible
LPG tank clearly marked
Floor area clear
Emergency Cut-Off Wire operable

GAS BOTTLE STORAGE CAGE

All bottles secured
Floor area clear of refuse
Door lock working

WASTE OIL CONTAINERS

Area tidy
Catch tray maintained

CUT-OFF SAW (Outside)

Floor area clear
Light working

ALLEY WAY and STEEL RACKING

All steel stored correctly on racks (2)
Emergency exit door unobstructed

SUBSTATIONS HIGH VOLTAGE TRANSFORMERS -Substation at front gate

Doors locked
Danger signs visible
Access to escape door clear
Roof clear of debris (if applicable)
Bollards protection in place
Cable run high voltage signs every 4 metres

SUBSTATION HIGH VOLTAGE TRANSFORMERS- Substation near chips plant room.

Doors locked
Danger signs visible
Access to escape door clear
Bollards/protection metres in place
Cable run high voltage signs every 4 metres

SUBSTATION HIGH VOLTAGE TRANSFORMERS-Substation near, air compressors

Doors locked
Danger signs visible
Access to escape door clear
Bollards/protection metres in place
Cable run high voltage signs every 4 metres

SUBSTATION HIGH VOLTAGE TRANSFORMERS-Substation next to W/House Embankment

Doors locked
Danger signs visible
Access to escape door clear
Cable run high voltage signs every 4 metres

SUBSTATION HIGH VOLTAGE TTRANSFORMERS-Substation next to DAF plant

Doors locked
Danger signs visible
Access to escape door clear
Bollards/protection metres in place

SUBSTATION HIGH VOLTAGE TRANSFORMER-Substation next to Sparkle Plant

Doors locked
Danger signs visible
Bollards/protection metres in place
Cable run high voltage signs every 4 metres

SIGNATURES

FLM
AUDITORS

AUDIT COMPLETION:

When audit has been completed, please select yes to submit.