Formulation & Grinding - Pre-Sanitation

  • Completed By

  • Ensure all equipment is off, engage all emergency stops/ lock outs

  • Ensure all product, raw and finished, has been removed from production to storage locations

  • Ensure curtain between grinding and portioning room is pulled shut and inspect for cleanliness

  • Removed Cardboard & Garbage (leave 1 garbage until end of shift)

  • Remove remaining large Debris, empty skids, equipment parts, tote bins, and utensils to dish sanitation area

  • Ensure foot bath in grinding room is empty

  • Inspected By

  • Corrective Action

  • Actions Taken

  • Section Acceptable

Formulation & Grinding - First Rinse & Large Debris Removal

  • Completed By

  • Rinse all machines (top -> bottom), walls, floors, parts, stairs, scales, tables, mats & buggies

  • Pressure Wash all wheeled garbage bins and cardboard bins, including bottoms and wheels

  • Squeegee floors and remove all large debris built up around drains from rinsing/squeegee

  • Inspected By

  • Corrective Action

  • Actions Taken

  • Section Acceptable

Formulation & Grinding - Degrease & Scrub

  • Completed By

  • Degrease: all machines, walls, floors, parts, stairs, scales, tables mats & buggies (ensure full coverage)

  • * Let Degreaser Sit on Surfaces for 15 Minutes *

  • Fill red pails with hot water, scrub all machines, walls, parts, handrails, scales, tables & buggies. Scrub Floor using floor brush and use appropriate machine brushes for interior of machinery

  • Ensure drains are free from debris

  • Inspected By

  • Corrective Action

  • Actions Taken

  • Section Acceptable

Formulation & Grinding - Rinse & Spot Check

  • Completed By

  • Starting from entry to Staging Room rinse all machines (top -> bottom) walls, floors, parts, stairs, scales, tables, mats & buggies

  • Spot Check all Machines, Buggies, Scales, Walls, Tables and Utensils for left over debris. Pay particular attention to "over spray" areas

  • Inspected By

  • Corrective Action

  • Actions Taken

  • Section Acceptable

Formulation & Grinding - Sanitize

  • Completed By

  • Ensure Proper Sanitizer Concentration

  • Sanitize all machines, walls, parts, stairs, scales, tables, mats & buggies

  • Remove excess water from floors and machine tops using appropriate squeegees, squeegee to floor drains

  • Clean and sanitize thermometers

  • Inspected By

  • Corrective Action

  • Actions Taken

  • Section Acceptable

Packaging Line - Pre-Sanitation

  • Completed By

  • Ensure all equipment is off, engage all emergency stops/ lock outs

  • Remove Label Cart to Warehouse

  • Ensure all product, raw and finished, has been removed from production to storage locations

  • Removed Cardboard & Garbage (leave 1 garbage until end of shift)

  • Remove remaining large debris and empty skids

  • Equipment parts, tote bins, and utensils to dish sanitation area

  • Ensure curtain between grinding and portioning room is pulled shut and inspect for cleanliness

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Packaging Line - First Rinse & Large Debris Removal

  • Completed By

  • Pressure Wash all wheeled garbage bins and cardboard bins, including bottoms and wheels

  • Rinse all machines & Conveyors (top -> bottom), walls, floors, parts, tables & mats

  • Squeegee floors and remove all large debris built up around drains from rinsing/squeegee

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Accepted

Packaging Line - Degrease & Scrub

  • Completed By

  • Degrease: All machines & Conveyors, walls, floors, parts, tables & mats etc (ensure full coverage)

  • ** LET DEGREASER SIT ON SURFACES FOR 15 MINUTES **

  • Fill red pails with hot water, scrub all machines, walls, parts, conveyors, scales, tables. Scrub floor using red floor brush, use appropriate blue machine brushes for interior and exterior of machinery

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Packaging Line - Rinse & Spot Check

  • Completed By

  • Starting from entry to Packaging Line, use high pressure washer to rinse all machines (top -> bottom) walls, floors, parts, conveyors tables & mats

  • Spot Check all Machines Conveyors, Machine parts, walls, tables, mats and curtains for left over debris. Pay specific attention to "spray up" areas

  • Inspected by

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Packaging Line - Sanitize

  • Completed By

  • Ensure Proper Sanitizer Concentration

  • Sanitize all machines, walls, parts, tables, mats curtains

  • Remove excess water from floors and machine tops using appropriate squeegees, squeegee to floor drains

  • Inspected By

  • Corrective Action

  • Action Taken

  • Section Acceptable

Bone Production Room

  • Completed By

  • *STOP* IF FINISHED GOODS OR TEMPERING RAW MATERIAL ARE IN THE BONES ROOM THEY MUST BE REMOVED BEFORE PROCEEDING

  • Remove Cardboard & Garbage

  • Ensure all tools, parts, utensils, and garbage cans are organized into Dish Sanitation Area

  • Rinse tables, walls, floors, and if used skids and bandsaw

  • Ensure foot baths in main hallway and bone room are empty

  • Remove excess water from floors with squeegee to floor drains, remove all debris on drain to garbage

  • *STOP* Proceed only when all above steps have been completed

  • Degrease tables, walls, and floors and if used skids and bandsaw (ensure full coverage)

  • *STOP* Let Degreaser sit on all surfaces for 15 minutes. Proceed only when all above steps have been completed

  • Rinse tables, walls, and floors and if used skids and bandsaw

  • Sanitize walls and bandsaw

  • Ensure drains are free from debris

  • Remove skids to a storage location

  • Remove excess water from floors with squeegee to floor drains

  • Inspected By

  • Corrective Action

  • Action Taken

  • Section Complete

Dish Sanitation Area

  • Completed By

  • Fill sinks with hot water. Left sink = Degreaser, Middle sink = Just water (Rinse) Right sink = Sanitizer

    Clean ALL utensils in this order: Degrease/Scrub/Rinse/Sanitize

  • Ensure all utensil, machine parts, totes and tools are clean and on Clean Rack

  • *STOP* Proceed only when the above step has been completed

  • Wash sinks of all debris and dirt

  • Rinse Walls and Floors

  • *STOP* Proceed only when all above steps in this area have been completed

  • Degrease Walls and Floors

  • *STOP* Proceed only when all above steps in this area have been completed

  • Pressure Wash Walls and Floors from Top Down

  • Ensure Drains are clear of debris and not clogged

  • Squeegee all excess water into drains

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Shipping & Receiving

  • Completed By

  • Remove Cardboard & Garbage

  • Sweep Floors and Remove Large Debris

  • Ensure foot bath in shipping area is empty

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Pack-off Area

  • Completed By

  • Organize and/or Remove Pack-Off skids, boxes, tables, and small-wares

  • Sweep Pack-Off area of all debris and organize completely for following day

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Facilities

  • Completed By

  • Check All Facility Garbages in Production areas, Shipping Halls, Kitchen, Washrooms, and Employee Welfare Room to be emptied

  • Remove all Coats and Smoks from Production Facilities to Green Bags

  • Inspected By

  • Corrective Actions

  • Actions Taken

  • Section Acceptable

Verification

  • Verified By

  • Verified On

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