Gauge Sign-Off Form - QUA SF 040-1 Rev 2

• QUA SF 040-1 Rev 2

• Part Number

• Part Name

• Customer

• Gauge Supplier

• Gauge Supplier Contact Name

• Gauge Supplier Contact Phone Number

• Part Design Source

• Part Design Source Contact Name

• Part Design Source Contact Phone Number

Pre Gauge-Build Review

• CAD Data is correct to present rev level of part

  OK

  NOT OK

• GD&T is correct to present rev level of part

  OK

  NOT OK

• Team Systems Check Fixture Requirements & Build Guidelines - Communicated

  OK

  NOT OK

• Gage size 70 L x 40W x 55H – Communicated (gauge does not meet size criteria – validate annual layout plan)

  OK

  NOT OK

• Meet customer specific build requirements - Communicated

  OK

  NOT OK

• Do the SPC points match the customer requirements? (Stoplights, QH-P)

  OK

  NOT OK

• When possible parts need to be in car position on gauge

  OK

  NOT OK

Final Gauge Review Checklist

• Completed fixture is built to the latest E/C level

  OK

  NOT OK

• The fixture base is certified & reference body grid lines are properly identified

  OK

  NOT OK

• All datums & checks exist & are properly identified as per the gauge design

  OK

  NOT OK

• All details are properly painted, or corrosion resistant coated

  OK

  NOT OK

• All details are attached to the fixture & properly identified(Including SPC ports)

  OK

  NOT OK

• Check for loose dowels, shims (new gauge should not have shims), burrs, dirt between surfaces, etc

  OK

  NOT OK

• Check for proper slip fit of locating pins, check pins, slide units, etc.

  OK

  NOT OK

• Check for proper & safe function of swing units, templates, etc., (pinch points)

  OK

  NOT OK

• Check for proper fit & pivot alignment of clamps to contact surface, (w/ material thickness)

  OK

  NOT OK

• Check for proper function, storage & clearance for SPC data collection units.

  OK

  NOT OK

• Check for proper storage & identification of style/model change units

  OK

  NOT OK

• Certification documentation is provided

  OK

  NOT OK

• Certification & revision tags are properly filled out & attached to the fixture and state "Property of" for specific OEM.

  OK

  NOT OK

• Tooling number is properly identified on gauge per customer requirements

  OK

  NOT OK

• Operator instructions are completed & attached to the fixture.

  OK

  NOT OK

• Gauge R checks are completed & documented as per A.I.A.G. guidelines

  OK

  NOT OK

• Gauge base has forklift pockets for safe movement of the fixture.

  OK

  NOT OK

• Gauge cover covers to bottom of base plate and does not cover fork pockets

  OK

  NOT OK

• The fixture is constructed to T.E.A.M. Systems standards (pgs.1-42) in addition to OEM requirements unless otherwise noted.

  OK

  NOT OK

• All simulations scribed w/body lines minimum of 50mm & gap/flush specifications are marked at each body line.

  OK

  NOT OK

• MicroRidge MC-MM-M3 mini mobile module wireless transmitters, along with the Micro Ridge MC-M3-905538-6 mini mobile module cables for use with the Mitutoyo 543-series for each dial indicators are included.

  OK

  NOT OK

• Gauge CAD / Math data supplied or made available via FTP site

  OK

  NOT OK

Approved By

• Program Manager:

• Program Manager Signature:

  Sign

• Quality Engineer:

• Quality Engineer Signature

  Sign

• Metrology Lab Representative:

• Metrology Lab Signature:

  Sign

• OEM Representative:

• OEM Signature:

  Sign

• Gauge Supplier:

• Gauge Supplier Signature:

  Sign

Fixture Checklist Review

• 1 Completed fixture is built to the latest tool design revision level.

  Pass

  Fail

  N/A

• 2 The fixture base is certified & reference body grid lines are properly identified.

  Pass

  Fail

  N/A

• 3 All datums & checks exist & are properly identified as per the gage design.

  Pass

  Fail

  N/A

• 4 All details are properly color coded, painted, or corrosion resistant coated.

  Pass

  Fail

  N/A

• 5 All details are attached to the fixture & properly identified with gage # & detail #

  Pass

  Fail

  N/A

• 6 Check for loose dowels, shims, burrs, dirt between surfaces, etc.

  Pass

  Fail

  N/A

• 7 Check for proper slip fit of locating pins, check pins, slide units, etc.

  Pass

  Fail

  N/A

• 8 Check for proper & safe function of swing units, templates, etc., (pinch points).

  Pass

  Fail

  N/A

• 9 Check for proper fit & pivot align of clamps to contact surface, (w/ material thickness).

  Pass

  Fail

  N/A

• 10 Check for proper function & clearance for SPC data collection units. Digital indicators if required marked as to what program they are used for.

  Pass

  Fail

  N/A

• 11 Check for proper function, storage, & I.D. of apply & style change units.

  Pass

  Fail

  N/A

Approvals

• Program Manager

• Program Manager Signature

  Sign

• Quality Engineer

• Quality Engineer Signature

  Sign

• Metrology Lab Representative

• Metrology Lab Representative

  Sign

• OEM Representative

• OEM Signature

  Sign

Comments

• Pre Gauge-Build Review

• Final Gauge Review