Title Page
-
Site conducted
-
Document No.
-
Audit Title
-
Client / Site
-
Conducted on
-
Prepared by
-
Location
-
Personnel
PPE
-
Staff wearing hair nets correctly with no exposed hair evident
-
Company uniforms worn & are in clean / sound condition
-
No loose items worn that could enter finished product
-
No inappropriate jewellery / cosmetics worn by staff (earring, watches, necklace, false fingernails)
-
Staff complying to Eating / Drinking GMP policy: No eating, drinking (apart from supplied drinking water fountains / cups) or chewing in production area
Production
-
Area clean and tidy. No evidence of gross build up. Includes but not exclusive to: walls, ceiling, fixtures, power points, processing tables, equipment, containers / tubs etc.
-
Area in good condition with no major evidence of damage to walls, fixture, flaking paint etc
-
Tools are clean & in good condition and stored appropriately when not in use
-
Underside of equipment is clean with no evidence of gross build up (tables, trolleys, tubs, bins, pipework)
-
No evidence of condensation
-
General waste not lying on floor. Waste bins not full and overflowing
-
No evidence of Pest activity
-
Wooden pallets stored appropriately when not in use. No evidence of major damage, wood splinters
-
Cardboard protective slip pad used between wooden pallets & finished product packaging
-
Plastic drinking bottles & wooden items excluded from area (i.e. brooms, tools). Note: Wooden pallets allowed to store finished products
-
Finished product correctly identified and appropriately secured
-
Finished product not placed directly on floor surface
-
Loose items / tools stored correctly to minimise risk of cross contamination (i.e. tools, rubber gaskets)
-
No cross contamination issues detected during audit (i.e. during cleaning, waste removal, tools, PPE etc.)
-
Cleaning Chemicals correctly stored, secured & identified appropriately
-
Cleaning tools are available, adequate, properly stored and clean when not in use
-
Waste bins / tubs / containers are used for correct purpose
-
Waste bins / tubs / containers used are in good condition, clean with no evidence of gross build up
-
Product packaging covered and secured when not in use
-
No evidence of damaged packaging
-
Storage area for consumables clean & tidy with no evidence of waste build up
-
All access doors in working order & closed when not in use / no gaps to allow entry of pests to food manufacturing facility
-
Finished product loading area clean with no evidence of waste, debris
-
Light fixtures in working condition and secured with no evidence of damage / breakage
-
Section compliant to 5s
-
Cleaning master schedule in place, available & completed correctly for packing section
Pack Floor Verification - Auditor to Sight during Production
-
Line 1 - There are no visible signs of product leaking from cooking to pack out line (aseptic zone) during production - Inspect all connections
-
Immediately notify Production / QA Management to access risk and apply appropriate corrective action
-
Line 2 - There are no visible signs of product leaking from Hypex cooking to pack out line (aseptic zone) during production - Inspect all connections
-
Immediately notify Production / QA Management to access risk and apply appropriate corrective action
-
Line 1 Dicer blades / parts are in good condition with no evidence of damage (cracks, missing pieces) &/or major pitting
-
Line 2 Dicer blades / parts are in good condition with no evidence of damage (cracks, missing pieces) &/or major pitting
-
Tote gate valves are being hose, scrubbed & cleaned with sanitiser soaked sponge post filling to remove any evidence of fruit / syrup residue as per WI AFPRD-WI-0013. Soaked sanitiser sponge & cap applied to secure gate valve
-
Tote gate valve SPONGE / CAP soaked in sanitiser solution
-
Tote gate valve LEVER is closed & secured correctly (with no evidence of leaking product)
-
Sterility is maintained by pack operator during connection & manipulation of tote with PRV gauge (Refer WI AFGEN-WI-0002). Before each connection, spraying of alcohol solution and waiting min 30secs is adhered to. Clock available to monitor 30 sec time limit
-
Spray bottles for top tote connections are in good hygiene condition (clean), intact & contain chemical identification label
-
PRV when not in use are stored soaked in sanitiser solution
-
PRV holding vessels contain sufficient sanitiser solution
-
Packing in-line screens (on storage rack) are in good condition and appropriately clean (no evidence of dried fruit, syrup)
-
Flexible pipes are in good condition and cleaned (use light to check)
-
Line 1 & 2 - Sample Bell, Housing, Screen and associated parts have been cleaned correctly with no evidence of fruit residue &/or grime build up. As per work instruction AFCLN-WI-0003
-
Line 1 Magic Pipe internals are visually clean (post cleaning) with no evidence of gross build up &/or fruit residue
-
No electronic devices (i.e. mobile phones) are being used by staff in the Operations (Packing) area
Empty Tote Storage area
-
Tote storage area is clean and tidy with no evidence of gross build up, mould, condensation.
-
Area in good condition with no major evidence of damage to walls, fixture, flaking paint etc
-
Light fixtures in working condition and secured with no evidence of damage / breakage
