Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
Inspection Report
Compliance to Laws and Regulations
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The registration of de-salination system is valid and up-to-date.
Personnel
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Personnel with infections restricted
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Outer garments suitable; clothing clean
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Hands washed and clean; good hygiene practiced
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Supervisory personnel competent, qualified
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Handwashing facilities are adequate and up-to the standard requirement (With warm water/ handwashing soap/ hand sanitizer/ paper towel)
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All the protective clothing required are supplied before entering to the plant
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Visitor policy is implemented
Grounds
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Premises free of litter and debris; potential pest harborage removed; grounds, roads, yards, parking lots free of dust, uncut weeds, grasses and unused equipment
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Waste and disposal systems properly operated and maintained
Building and Facilities
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Adequate washing, filtering, filling and storage rooms provided, used properly, contain only approved equipment, properly spaced
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Floors of suitable construction, clean, good repair, properly sloped where required
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Walls of suitable construction, clean and in good repair
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Ceilings of suitable construction, clean and in good repair
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Lighting adequate; adequate protection from glass breakage
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Rooms and equipment vented as required; ventilation equipment properly located and filtered.
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Outer openings into filling rooms protected against entry of dust and insects; RO and filling room doors open outwards.
Water Supply
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Water supply must come from an approved source.
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Water quality is inspected daily
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Water purification systems approved and properly operated; water supply and temperature adequate; water piping approved and properly protected
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Bulk water source approved, bulk water transported and handled in an approved manner
Disposal of Wastes
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Liquid wastes disposed of in an approved manner
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Solid waste properly handled, stored, and disposed
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Broken glass policy is implemented
Plumbing
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Plumbing properly maintained, meets code requirements
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Floor drainage adequate
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No cross connections, backflow
Toilet Facilities
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Sewage must be disposed of in a sanitary manner.
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Toilet facilities adequate, meet code requirements, properly designed and installed; ventilation adequate
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Toilets equipped with self-closing doors; fixtures in good repair; clean; tissue, soap sanitary towels/hand-drying devices, waste receptacles, hand- washing sign provided.
Dressing Rooms and Locker Areas
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Dressing rooms or areas provided when clothes changed at the plant, clean, good repair
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Adequate lockers or suitable facilities provided and properly located for clothing and other personal belongings
Sanitary Operation
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No substantial presence of rodents or insects may be allowed anywhere on the premises.
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Building, fixtures and other facilities in good repair, sanitarily maintained, cleaning properly conducted; detergents, sanitizers, chemicals safe, effective, properly identified, used and stored
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Insecticides and rodenticides properly labelled, used and stored
Equipment and Utensils
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Equipment and utensils of easily cleanable construction, properly designed, kept clean and in good repair
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Equipment properly installed and maintained
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Storage tanks provided with tight – fitting covers; covers kept closed
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Line covers provided, clean and in good repair
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Bottle washing machine is operated by trained personnel
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Records are implemented for temperature monitoring of the bottle washer
Process Controls
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Bottled water properly protected during all steps of processing
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Adequate supervision provided; all reasonable precautions taken to prevent product contamination
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Chemical, microbiological and extraneous material testing adequate;
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Raw materials properly handled, stored and labelled
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Only product lines are used for manufacturing bottled water
Cleaning and Sanitizing
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Food-contact surfaces clean
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Non- food contact surfaces clean
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Cleaning and sanitizing agents safe, adequate, properly labelled and stored
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Cleaning and sanitizing equipment properly handled and stored above the floor
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Food-contact surfaces properly sanitized
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Container washers properly operated, equipped and maintained
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Returnable containers properly washed, rinsed and sanitized by an approved method
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Returnable container washer records properly maintained
Inspection of Returnable Containers
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Returnable containers properly stored and inspected prior to filling
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Defective returnable bottles destroyed; destruction of bottles conducted in an approved manner
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Electronic inspectors operating properly
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Inspectors periodically rotated to non-inspection work
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Returnable bottles of proper design for easy inspection
Container Closures
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Container closures safe, manufactured from food-grade materials, washed properly before using
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Container closures properly packaged and stored prior to use
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Contaminated container closures discarded
Filling and Sealing
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Filling and sealing operations conducted in a sanitary manner
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Containers adequately filled and sealed with approved mechanical equipment
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Glass filling equipment provided with adequate shields
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Satisfactory procedures followed for removing broken glass from filling equipment
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Contents of imperfectly sealed containers discarded
Ingredients and Labelling
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All ingredients from approved sources
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All bottled water labelling in conformance with standard labelling requirements
Storage of the Ready-To-Use Bottles
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Filled water bottles are stored above 8 inches from the floor
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Used bottles are properly segregated and labelled to avoid cross contamination
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RTS Water bottles are properly stored and handled in the house keeping pantries (Stored above 6 inches from the floor)
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Water bottles are stored away from non-food grade chemicals