Webb Wheel, Inc Hub Line 3rd Shift TPM Audit Rev2

Powder Coat Line:

Check powder coat thickness on one hub DAILY

Check Powder coat level

Blow out paint gun tips

Gantry:

CLEAN inside cage and pan under exit conveyor- sweep up chips and mop…WEEKLY(Monday)

EMPTY screen on coolant tank DAILY

CLEAN out cage between OP30 and OP40 WEEKLY(Friday)

Check sock filter gauges at main coolant tank DAILY. Contact team leader if gauges differ

Grinder:

CLEAN out the inside of machine and trans pallets, chisel out bottom if necessary, WEEKLY(Friday)

WIPE down machine and CLEAN out pan WEEKLY (Monday)

Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed.

Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units.

Check hydraulic pressure of the machine. Target is 50-70 BAR as labeled… DAILY

REPLACE air filter on A/C unit and motors WEEKLY (Monday)

CHANGE sock filter WEEKLY (Friday at shutdown)

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

Check coolant level on spindle chiller… verify level is ok DAILY (sight glass is located on back of unit)

Inspect both collets for damages and cracks…… start up WEEKLY (Sunday night)

Remove sludge from coolant return tank to prevent overflowing WEEKLY (Sunday night)

DRILL:

CLEAN out the inside of machine and trans pallets DAILY

CLEAN all the chips off the tops of the cabinets WEEKLY (Friday)

WIPE down machine and CLEAN out pan WEEKLY (Monday)

Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed.

Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units. Notify team leader if low or leaking

Check oil in C Axis spindle oiler DAILY – DO NOT ADJUST KNOBS

REPLACE the filter on the oil cooler WEEKLY(Monday)

REPLACE the filter on drill spindles WEEKLY (Friday at shut down)

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT.. Contact Team Leader if unlocked.

Remove collet, inspect for damages and clean chips from underneath….. start up Sunday night

Gantry:

CLEAN inside cage and pan under exit conveyor- sweep up chips and mop…WEEKLY(Monday)

EMPTY screen on coolant tank DAILY

CLEAN out cage between OP30 and OP40 WEEKLY(Friday)

Check sock filter gauges at main coolant tank DAILY. Contact team leader if gauges differ

Grinder:

CLEAN out the inside of machine and trans pallets, chisel out bottom if necessary, WEEKLY(Friday)

WIPE down machine and CLEAN out pan WEEKLY (Monday)

Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed

Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units

Check hydraulic pressure of the machine. Target is 50-70 BAR as labeled… DAILY

REPLACE air filter on A/C unit and motors WEEKLY (Monday)

CHANGE sock filter WEEKLY (Friday at shutdown)

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

Check coolant level on spindle chiller… verify level is ok DAILY (sight glass is located on back of unit)

Inspect both collets for damages and cracks

start up WEEKLY (Sunday night)

Remove sludge from coolant return tank to prevent overflowing WEEKLY (Sunday night)

DRILL:

CLEAN out the inside of machine and trans pallets DAILY

CLEAN all the chips off the tops of the cabinets WEEKLY (Friday)

WIPE down machine and CLEAN out pan WEEKLY (Monday)

Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed

Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units. Notify team leader if low or leaking

Check oil in C Axis spindle oiler DAILY – DO NOT ADJUST KNOBS

REPLACE the filter on the oil cooler WEEKLY(Monday)

REPLACE the filter on drill spindles WEEKLY (Friday at shut down)

Contact Team Leader if unlocked

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

start up Sunday night

Remove collet, inspect for damages and clean chips from underneath

Powder Coat Line:

Check powder coat thickness on one hub DAILY

Gantry:

CLEAN inside cage and pan under exit conveyor- sweep up chips and mop…WEEKLY(Monday)

EMPTY screen on coolant tank DAILY

CLEAN out cage between OP30 and OP40 WEEKLY(Friday)

Check sock filter gauges at main coolant tank DAILY. Contact team leader if gauges differ

Grinder:

CLEAN out the inside of machine and trans pallets, chisel out bottom if necessary, WEEKLY(Friday)

WIPE down machine and CLEAN out pan WEEKLY (Monday)

Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed.

Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units.

Check hydraulic pressure of the machine. Target is 50-70 BAR as labeled… DAILY

REPLACE air filter on A/C unit and motors WEEKLY (Monday)

CHANGE sock filter WEEKLY (Friday at shutdown)

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

Check coolant level on spindle chiller… verify level is ok DAILY (sight glass is located on back of unit)

Inspect both collets for damages and cracks…… start up Sunday night

Remove sludge from coolant return tank to prevent overflowing WEEKLY (Sunday night)

Maxtek:

CLEAN both chucks at the beginning of shift each day… USE WD40..do NOT use grease

Check hydraulic levels and way lube and notify supervisor if low or leaking and ensure reservoir cap is on and sealed DAILY

CLEAN inside of machine, table, ect…clean up chips DAILY

CLEAN rear troughs/chutes WEEKLY(Friday)

Check coolant return tank and clean if needed DAILY

Check coolant level and fill up completely full DAILY

Check interlocks DAILY

WIPE DOWN machine WEEKLY(Tuesday)

REPLACE blue air filters on spindle chiller, hydraulic tank and cabinet chiller WEEKLY(Monday)

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

Clean stamper, orientation, and turnover stand. WEEKLY ( Friday)

Clean out pan under machine and notify team leader of any leaks WEEKLY(Friday)

Remove sludge from coolant return tank to prevent overflowing WEEKLY (Sunday night)

Verify tool detect is on with a green light on Mazak

Maus Grinder:

CLEAN both chucks twice-weekly (Sun. and Wed. night) at the end of shift… USE WD40..do NOT use grease

Check hydraulic levels and way lube and notify supervisor if low or leaking also Verify cap to tank is on and secure DAILY

Check hydraulic pressure of the machine. Target is 50-70 BAR as labeled… DAILY

CLEAN inside of machine, table, etc…clean up chips DAILY

Check coolant tank and clean if needed WEEKLY (Wednesday)

Check Sludge/Paper hopper and empty as needed DAILY

Check coolant level and fill up completely full DAILY

Check interlocks DAILY

WIPE DOWN machine WEEKLY(Tuesday)

REPLACE blue air filters on spindle chiller, hydraulic tank and cabinet chiller WEEKLY ( Monday)

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

Clean stamper, orientation, and turnover stand. WEEKLY (Friday)

Clean out pan under machine and notify team leader of any leaks WEEKLY

Check coolant level on spindle chiller… verify level is ok DAILY (sight glass is located on back of unit)

Verify tool detect is on with a green light on Mazak

Grinder:

Replace filter on A/C cabinet WEEKLY (Monday)

Remove and clean both collets and inspect for damages WEEKLY (Sunday night)

Check coolant level on spindle chiller… verify level is ok DAILY (sight glass is located on back of unit)

Remove sludge from coolant return tank to prevent overflowing WEEKLY (Sunday night)

Wipe Down coolant tank

Check hydraulic oil level and look for leaks on the machine and hydraulic units… Verify cap to tank is on and secure DAILY

Check way oil lubrication reservoir level. Fill with AW46 if needed DAILY

Check filter paper and coolant levels… Refill/replace as needed DAILY

CLEAN the inside of machine ensuring all chips and debris are clear DAILY

Check way oil lubrication reservoir level. Fill with AW46 if needed DAILY

WIPE down machine and coolant tank(avoid getting any cleaner inside tank to prevent foaming) WEEKLY (Tuesday)

Clean operating area. DAILY

Clean off Bellows and deburr inside grinder DAILY

OP30/40:

REPLACE the filter on the oil cooler WEEKLY. (Monday)

Check coolant level on spindle chiller… verify level is ok DAILY (sight glass is located on back of unit)

REPLACE AC filters and verify unit is on WEEKLY (Monday)

Inspect Motor filters and replace as needed. WEEKLY (Monday)

WIPE down machine WEEKLY (Tuesday)

Clean operating areas and sweep up all chips in front of door DAILY

Check way oil lubrication reservoir level. Fill with AW46 if needed DAILY

Check hydraulic oil level and look for leaks on the machine and hydraulic units… Verify cap to tank is on and secure DAILY

CLEAN the inside of machine ensuring all chips and debris are clear of X axis DAILY

SPRAY X axis way covers with WD 40 at the end of each shift DAILY

Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT.. Contact Team leader if unlocked.

GREASE chuck using Mystik SX-6 Synthetic Blend grease. Fill chuck with grease until the relief valve opens. Verify gripper pads are present and secure. WEEKLY (Monday)

Check filter paper and coolant levels… Refill/replace as needed DAILY

Verify 5S stations are organized and match picture DAILY

Clean out tool change doors and tracks (lubricate with WD40) DAILY

Check trash can and turn over bucket and dump as needed DAILY

Check used way lube catch containers on lathes and dump as needed DAILY