In-Line Inspection Report - Outdoor Seating - Chairs (SC / WL / PL)_Final

• Inspected By

  Select Bagus Susilo Buddy Wang Deni Nurdiansyah Jackie Chen Jim Liu Kukuh Suprayogo Kusmanto Pam Cheung Qalam Nurakhmanda Robin Wang

  • Bagus Susilo
  • Buddy Wang
  • Deni Nurdiansyah
  • Jackie Chen
  • Jim Liu
  • Kukuh Suprayogo
  • Kusmanto
  • Pam Cheung
  • Qalam Nurakhmanda
  • Robin Wang

• Date of Inspection

  Date

• Supplier

  Select PT. ANEKA REGALINDO (AR) PT. EXCELSIOR FURNITAMA PT KAYU PERKASA RAYA RESYSTA XINCHENG HARDWARE FURNITURE PLANT (SHUNDE) XINZHAN FURNITURE MANUFACTURE C0., Ltd. (HESHAN) FOSHAN HUATONG FURNITURE LTD ARTIE GARDEN INTERNATIONAL Ltd., (XINBO FURNITURE Ltd.) BOSCHER FURNITURE Co., Ltd. SHENZHEN HOME & GARDEN PRODUCTS Mfg. Co., Ltd. (ROYAL GARDEN) ZHEJIANG RONGXIN FURNITURE Co., Ltd. L.F.T.E. (USA), INC. QINGDAO ZHEN CHENG (FURNITURE) Co., Ltd.

  • PT. ANEKA REGALINDO (AR)
  • PT. EXCELSIOR FURNITAMA
  • PT KAYU PERKASA RAYA
  • RESYSTA
  • XINCHENG HARDWARE FURNITURE PLANT (SHUNDE)
  • XINZHAN FURNITURE MANUFACTURE C0., Ltd. (HESHAN)
  • FOSHAN HUATONG FURNITURE LTD
  • ARTIE GARDEN INTERNATIONAL Ltd., (XINBO FURNITURE Ltd.)
  • BOSCHER FURNITURE Co., Ltd.
  • SHENZHEN HOME & GARDEN PRODUCTS Mfg. Co., Ltd. (ROYAL GARDEN)
  • ZHEJIANG RONGXIN FURNITURE Co., Ltd.
  • L.F.T.E. (USA), INC.
  • QINGDAO ZHEN CHENG (FURNITURE) Co., Ltd.

• Business Unit

  Select SUMMER CLASSICS WHITE LABEL PRIVATE LABEL

  • SUMMER CLASSICS
  • WHITE LABEL
  • PRIVATE LABEL

• Collection

  Select AIRE ASTORIA ASHLAND N-DURA WOOD ATHENA ATHENA PLUS AVONDALE N-DURA WOOD AVONDALE ALUMINUM BENTLEY BORDEAUX CARMEL CATALINA CHARLESTON ALUMINUM CLARO CLUB ALUMINUM CLUB WOVEN CROQUET ALUMINUM ELEGANTE HALO HAVANA ITALIA KENNEBUNKPORT LATTICE MONACO MAJORCA MONTECITO NEWPORT PARC PENINSULA PROVANCE SANTA BARBARA N-DURA WOOD SANTA BARBARA ALUMINUM SAVOY SEASHORE N-DURA WOOD SERENATA SKYE SKYE PLUS SOHO SOMERSET ROMA RUSTIC VILLA

  • AIRE
  • ASTORIA
  • ASHLAND N-DURA WOOD
  • ATHENA
  • ATHENA PLUS
  • AVONDALE N-DURA WOOD
  • AVONDALE ALUMINUM
  • BENTLEY
  • BORDEAUX
  • CARMEL
  • CATALINA
  • CHARLESTON ALUMINUM
  • CLARO
  • CLUB ALUMINUM
  • CLUB WOVEN
  • CROQUET ALUMINUM
  • ELEGANTE
  • HALO
  • HAVANA
  • ITALIA
  • KENNEBUNKPORT
  • LATTICE
  • MONACO
  • MAJORCA
  • MONTECITO
  • NEWPORT
  • PARC
  • PENINSULA
  • PROVANCE
  • SANTA BARBARA N-DURA WOOD
  • SANTA BARBARA ALUMINUM
  • SAVOY
  • SEASHORE N-DURA WOOD
  • SERENATA
  • SKYE
  • SKYE PLUS
  • SOHO
  • SOMERSET
  • ROMA
  • RUSTIC
  • VILLA

• Product

  Select Lounge Chair Arm Chair Side Chair Loveseat Sofa Adirondack Counter Stool Barstool Bench Ottoman Barrel Chair Rocking Chair

  • Lounge Chair
  • Arm Chair
  • Side Chair
  • Loveseat
  • Sofa
  • Adirondack
  • Counter Stool
  • Barstool
  • Bench
  • Ottoman
  • Barrel Chair
  • Rocking Chair

• Material

  Select Aluminum Tubular Aluminum Tubular with PE Resin Cast Aluminum Steel

  • Aluminum Tubular
  • Aluminum Tubular with PE Resin
  • Cast Aluminum
  • Steel

• Product #1

• Product #2

• Product #3

• Product #4

• Product #5

Product #1

• > Material Preparation

  Completed

  In Progress

• Products

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending jig mall?

  Yes

  No

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on weldingpoint Grinding mark/scruff on the joint of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on weldingpoint
  • Grinding mark/scruff on the joint of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Dimension Product Check

  Completed

  In Progress

  Not Started Yet

• Dimension of Frame (Inches)

• Dimension state on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandalwood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandalwood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

  Select Checked Not Checked (Glossy Meter is Not Available)

  • Checked
  • Not Checked (Glossy Meter is Not Available)

• Glossy level in approved finish panel?

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Adhesiveness of powder coating is not good Dust or impurities fells onto the surface Glossy is not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Adhesiveness of powder coating is not good
  • Dust or impurities fells onto the surface
  • Glossy is not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of 3 Step finish

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stapled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Staples are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Staples are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #2

• > Material Preparation

  Completed

  In Progress

• Products

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending jig mal?

  Yes

  No

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is Acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on weldingpoint Grinding mark/scruff on the joint of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on weldingpoint
  • Grinding mark/scruff on the joint of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Dimension Product Check

  Completed

  In Progress

  Not Started Yet

• Dimension of Frame (Inches)

• Dimension state on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandalwood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandalwood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

  Select Checked Not Checked (Glossy Meter is Not Available)

  • Checked
  • Not Checked (Glossy Meter is Not Available)

• Glossy level in approved finish panel?

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Adhesiveness of powder coating is not good Dust or impurities fells onto the surface Glossy is not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Adhesiveness of powder coating is not good
  • Dust or impurities fells onto the surface
  • Glossy is not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of 3 Step finish

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stapled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Staples are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Staples are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #3

• > Material Preparation

  Completed

  In Progress

• Products

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending jig mal?

  Yes

  No

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is Acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on weldingpoint Grinding mark/scruff on the joint of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on weldingpoint
  • Grinding mark/scruff on the joint of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Dimension Product Check

  Completed

  In Progress

  Not Started Yet

• Dimension of Frame (Inches)

• Dimension state on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandalwood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandalwood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

  Select Checked Not Checked (Glossy Meter is Not Available)

  • Checked
  • Not Checked (Glossy Meter is Not Available)

• Glossy level in approved finish panel?

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Adhesiveness of powder coating is not good Dust or impurities fells onto the surface Glossy is not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Adhesiveness of powder coating is not good
  • Dust or impurities fells onto the surface
  • Glossy is not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of 3 Step finish

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stapled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Staples are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Staples are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #4

• > Material Preparation

  Completed

  In Progress

• Products

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending jig mal?

  Yes

  No

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is Acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on weldingpoint Grinding mark/scruff on the joint of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on weldingpoint
  • Grinding mark/scruff on the joint of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Dimension Product Check

  Completed

  In Progress

  Not Started Yet

• Dimension of Frame (Inches)

• Dimension state on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandalwood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandalwood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

  Select Checked Not Checked (Glossy Meter is Not Available)

  • Checked
  • Not Checked (Glossy Meter is Not Available)

• Glossy level in approved finish panel?

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Adhesiveness of powder coating is not good Dust or impurities fells onto the surface Glossy is not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Adhesiveness of powder coating is not good
  • Dust or impurities fells onto the surface
  • Glossy is not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of 3 Step finish

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stapled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Staples are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Staples are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #5

• > Material Preparation

  Completed

  In Progress

• Products

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending jig mal?

  Yes

  No

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is Acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on weldingpoint Grinding mark/scruff on the joint of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on weldingpoint
  • Grinding mark/scruff on the joint of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Dimension Product Check

  Completed

  In Progress

  Not Started Yet

• Dimension of Frame (Inches)

• Dimension state on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

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• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

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• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

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• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandalwood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandalwood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

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• Powder glossy level on product

  Select Checked Not Checked (Glossy Meter is Not Available)

  • Checked
  • Not Checked (Glossy Meter is Not Available)

• Glossy level in approved finish panel?

• Glossy level is same as approved finish panel?

  Yes

  No

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• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Adhesiveness of powder coating is not good Dust or impurities fells onto the surface Glossy is not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Adhesiveness of powder coating is not good
  • Dust or impurities fells onto the surface
  • Glossy is not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

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• > 3 Step Finish

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of 3 Step finish

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray (31) - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered (15) - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster (24) - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen (20) - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood (11) - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak (60) - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

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• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the products Glazing error Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the products
  • Glazing error
  • Glazing is not matching with approved panels
  • Others

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• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stapled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

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• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Staples are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Staples are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

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