In-Line inspection Report - Outdoor Tables (SC / WL / PL) - Final

• Inspected By

  Select Bagus Susilo Buddy Wang Deni Nurdiansyah Jackie Chen Jim Liu Kukuh Suprayogo Kusmanto Pam Cheung Qalam Nurakhmanda Robin Wang

  • Bagus Susilo
  • Buddy Wang
  • Deni Nurdiansyah
  • Jackie Chen
  • Jim Liu
  • Kukuh Suprayogo
  • Kusmanto
  • Pam Cheung
  • Qalam Nurakhmanda
  • Robin Wang

• Date of Inspection

  Date

• Supplier

  Select PT. ANEKA REGALINDO (AR) PT. EXCELSIOR FURNITAMA PT KAYU PERKASA RAYA RESYSTA XINCHENG HARDWARE FURNITURE PLANT (SHUNDE) XINZHAN FURNITURE MANUFACTURE C0., Ltd. (HESHAN) FOSHAN HUATONG FURNITURE LTD ARTIE GARDEN INTERNATIONAL Ltd., (XINBO FURNITURE Ltd.) BOSCHER FURNITURE Co., Ltd. SHENZHEN HOME & GARDEN PRODUCTS Mfg. Co., Ltd. (ROYAL GARDEN) ZHEJIANG RONGXIN FURNITURE Co., Ltd. L.F.T.E. (USA), INC. QINGDAO ZHEN CHENG (FURNITURE) Co., Ltd.

  • PT. ANEKA REGALINDO (AR)
  • PT. EXCELSIOR FURNITAMA
  • PT KAYU PERKASA RAYA
  • RESYSTA
  • XINCHENG HARDWARE FURNITURE PLANT (SHUNDE)
  • XINZHAN FURNITURE MANUFACTURE C0., Ltd. (HESHAN)
  • FOSHAN HUATONG FURNITURE LTD
  • ARTIE GARDEN INTERNATIONAL Ltd., (XINBO FURNITURE Ltd.)
  • BOSCHER FURNITURE Co., Ltd.
  • SHENZHEN HOME & GARDEN PRODUCTS Mfg. Co., Ltd. (ROYAL GARDEN)
  • ZHEJIANG RONGXIN FURNITURE Co., Ltd.
  • L.F.T.E. (USA), INC.
  • QINGDAO ZHEN CHENG (FURNITURE) Co., Ltd.

• Business Unit

  Select SUMMER CLASSICS WHITE LABEL PRIVATE LABEL

  • SUMMER CLASSICS
  • WHITE LABEL
  • PRIVATE LABEL

• Collection

  Select AUDREY ABBY ASTORIA BROOKINGS CAHABA CAROLINE IRON CIRCLE CLUB ALUMINUM COAST CLARICE C-TABLE WOVEN DOUBLE LATTICE ALUMINIUM ECHO ELLA FOUR LEG CAST FOUR LEG X GANNET GILLIAN IRON HALO HARRIS HERRIN HORIZON JOANA LATTICE MANDARIN NEWPORT SKYE LAKESHORE LARGO MARCO ALUMINIUM PORTSIDE N-DURA WOOD PROVANCE ROMA RESORT TULIP TRESTLE VISTA

  • AUDREY
  • ABBY
  • ASTORIA
  • BROOKINGS
  • CAHABA
  • CAROLINE IRON
  • CIRCLE
  • CLUB ALUMINUM
  • COAST
  • CLARICE
  • C-TABLE WOVEN
  • DOUBLE LATTICE ALUMINIUM
  • ECHO
  • ELLA
  • FOUR LEG CAST
  • FOUR LEG X
  • GANNET
  • GILLIAN IRON
  • HALO
  • HARRIS
  • HERRIN
  • HORIZON
  • JOANA
  • LATTICE
  • MANDARIN
  • NEWPORT
  • SKYE
  • LAKESHORE
  • LARGO
  • MARCO ALUMINIUM
  • PORTSIDE N-DURA WOOD
  • PROVANCE
  • ROMA
  • RESORT
  • TULIP
  • TRESTLE
  • VISTA

• Product

  Select Round Dining Table Rectangular Dining Table Square Dining Table Table Base Console Table Bar Table Coffee Table End/Side Table Nesting Table

  • Round Dining Table
  • Rectangular Dining Table
  • Square Dining Table
  • Table Base
  • Console Table
  • Bar Table
  • Coffee Table
  • End/Side Table
  • Nesting Table

• Material

  Select Aluminum Tubular Aluminum Tubular with PE Resin Cast Aluminum Steel

  • Aluminum Tubular
  • Aluminum Tubular with PE Resin
  • Cast Aluminum
  • Steel

• Product #1

• Product #2

• Product #3

• Product #4

• Product #5

Product #1

• > Material Preparation

  Completed

  In Progress

• Product

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending mall jig?

  Yes

  No

  N/A

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on welding point Grinding mark/scruff on the joints of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on welding point
  • Grinding mark/scruff on the joints of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Tabletop Construction

• Number of the slats on tabletop

• Add media

  Media

• Dimension of the slats

• Width and thickness of the rim of tabletop

• Is the welding of slats in 40/45 mm?

  Yes

  No

• If no, supplier must correct the welding

  Media

• Is tabletop bowing down on lengthwise or widthwise?

  Yes

  No

• If no, suppliers need to correct it

  Media

• > Frame dimensions

  Completed

  In Progress

  Not Started Yet

• Is the table is K/D?

  Yes

  No

• Images of the frame of entire table

  Media

• Frame dimension (Inches)

• Dimension printed on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• All the legs are standing on correct positions

  Yes

  No

  N/A

• If No, Specify error

• Images of the components

  Media

• Components #1

• Dimensions of components #1 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #1 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Component #2

• Dimensions of components #2 (Inches)

• Dimension stated on CAD drawing (inches)

• Add media

  Media

• Is bulk component #2 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Components #3

• Dimensions of components #3 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #3 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• > Hole Location

• Are the hole locations of tabletop good matching with the table base or feet?

  Yes

  No

• If no, suppliers must correct the hole locations

  Media

• Are the check of hole locations by means of a pin jig?

  Yes

  No

• If no, QC inspected needs to assemble all the tables

  Media

• > Assembly Check

  Yes

  No

• If the tabletop is assembly well with the base or feet and in horizontal level?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• If the feet stand on correct position of the floor (same position as CAD drawing)?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• Are the hardware set correct and same as the approved assembly instructions?

  Yes

  No

• If no, factory need to correct the hardware before packing

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandal Wood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandal Wood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Dust or impurities fells onto the surface Glossy not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Dust or impurities fells onto the surface
  • Glossy not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not started yet

  N/A

• Images of Product

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stappled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Stappled are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Stappled are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #2

• > Material Preparation

  Completed

  In Progress

• Product

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending mall jig?

  Yes

  No

  N/A

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on welding point Grinding mark/scruff on the joints of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on welding point
  • Grinding mark/scruff on the joints of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Tabletop Construction

• Number of the slats on tabletop

• Add media

  Media

• Dimension of the slats

• Width and thickness of the rim of tabletop

• Is the welding of slats in 40/45 mm?

  Yes

  No

• If no, supplier must correct the welding

  Media

• Is tabletop bowing down on lengthwise or widthwise?

  Yes

  No

• If no, suppliers need to correct it

  Media

• > Frame dimensions

  Completed

  In Progress

  Not Started Yet

• Is the table is K/D?

  Yes

  No

• Images of the frame of entire table

  Media

• Frame dimension (Inches)

• Dimension printed on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• All the legs are standing on correct positions

  Yes

  No

  N/A

• If No, Specify error

• Images of the components

  Media

• Components #1

• Dimensions of components #1 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #1 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Component #2

• Dimensions of components #2 (Inches)

• Dimension stated on CAD drawing (inches)

• Add media

  Media

• Is bulk component #2 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Components #3

• Dimensions of components #3 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #3 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• > Hole Location

• Are the hole locations of tabletop good matching with the table base or feet?

  Yes

  No

• If no, suppliers must correct the hole locations

  Media

• Are the check of hole locations by means of a pin jig?

  Yes

  No

• If no, QC inspected needs to assemble all the tables

  Media

• > Assembly Check

  Yes

  No

• If the tabletop is assembly well with the base or feet and in horizontal level?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• If the feet stand on correct position of the floor (same position as CAD drawing)?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• Are the hardware set correct and same as the approved assembly instructions?

  Yes

  No

• If no, factory need to correct the hardware before packing

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandal Wood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandal Wood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Dust or impurities fells onto the surface Glossy not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Dust or impurities fells onto the surface
  • Glossy not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not started yet

  N/A

• Images of Product

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stappled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Stappled are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Stappled are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #3

• > Material Preparation

  Completed

  In Progress

• Product

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending mall jig?

  Yes

  No

  N/A

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on welding point Grinding mark/scruff on the joints of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on welding point
  • Grinding mark/scruff on the joints of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Tabletop Construction

• Number of the slats on tabletop

• Add media

  Media

• Dimension of the slats

• Width and thickness of the rim of tabletop

• Is the welding of slats in 40/45 mm?

  Yes

  No

• If no, supplier must correct the welding

  Media

• Is tabletop bowing down on lengthwise or widthwise?

  Yes

  No

• If no, suppliers need to correct it

  Media

• > Frame dimensions

  Completed

  In Progress

  Not Started Yet

• Is the table is K/D?

  Yes

  No

• Images of the frame of entire table

  Media

• Frame dimension (Inches)

• Dimension printed on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• All the legs are standing on correct positions

  Yes

  No

  N/A

• If No, Specify error

• Images of the components

  Media

• Components #1

• Dimensions of components #1 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #1 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Component #2

• Dimensions of components #2 (Inches)

• Dimension stated on CAD drawing (inches)

• Add media

  Media

• Is bulk component #2 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Components #3

• Dimensions of components #3 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #3 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• > Hole Location

• Are the hole locations of tabletop good matching with the table base or feet?

  Yes

  No

• If no, suppliers must correct the hole locations

  Media

• Are the check of hole locations by means of a pin jig?

  Yes

  No

• If no, QC inspected needs to assemble all the tables

  Media

• > Assembly Check

  Yes

  No

• If the tabletop is assembly well with the base or feet and in horizontal level?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• If the feet stand on correct position of the floor (same position as CAD drawing)?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• Are the hardware set correct and same as the approved assembly instructions?

  Yes

  No

• If no, factory need to correct the hardware before packing

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandal Wood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandal Wood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Dust or impurities fells onto the surface Glossy not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Dust or impurities fells onto the surface
  • Glossy not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not started yet

  N/A

• Images of Product

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stappled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Stappled are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Stappled are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #4

• > Material Preparation

  Completed

  In Progress

• Product

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending mall jig?

  Yes

  No

  N/A

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on welding point Grinding mark/scruff on the joints of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on welding point
  • Grinding mark/scruff on the joints of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Tabletop Construction

• Number of the slats on tabletop

• Add media

  Media

• Dimension of the slats

• Width and thickness of the rim of tabletop

• Is the welding of slats in 40/45 mm?

  Yes

  No

• If no, supplier must correct the welding

  Media

• Is tabletop bowing down on lengthwise or widthwise?

  Yes

  No

• If no, suppliers need to correct it

  Media

• > Frame dimensions

  Completed

  In Progress

  Not Started Yet

• Is the table is K/D?

  Yes

  No

• Images of the frame of entire table

  Media

• Frame dimension (Inches)

• Dimension printed on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• All the legs are standing on correct positions

  Yes

  No

  N/A

• If No, Specify error

• Images of the components

  Media

• Components #1

• Dimensions of components #1 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #1 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Component #2

• Dimensions of components #2 (Inches)

• Dimension stated on CAD drawing (inches)

• Add media

  Media

• Is bulk component #2 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Components #3

• Dimensions of components #3 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #3 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• > Hole Location

• Are the hole locations of tabletop good matching with the table base or feet?

  Yes

  No

• If no, suppliers must correct the hole locations

  Media

• Are the check of hole locations by means of a pin jig?

  Yes

  No

• If no, QC inspected needs to assemble all the tables

  Media

• > Assembly Check

  Yes

  No

• If the tabletop is assembly well with the base or feet and in horizontal level?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• If the feet stand on correct position of the floor (same position as CAD drawing)?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• Are the hardware set correct and same as the approved assembly instructions?

  Yes

  No

• If no, factory need to correct the hardware before packing

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandal Wood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandal Wood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Dust or impurities fells onto the surface Glossy not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Dust or impurities fells onto the surface
  • Glossy not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not started yet

  N/A

• Images of Product

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stappled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Stappled are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Stappled are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media

• Any more product in this inspection?

  Yes

  No

Product #5

• > Material Preparation

  Completed

  In Progress

• Product

• Key tubular dimension 1

• Key tubular dimension 2

• Key tubular dimension 3

• Key tubular dimension 4

• Key tubular dimension 5

• Add media

  Media

• > Cutting/Hole Boring/Bending

  Completed

  In Progress

  Not Started Yet

• Images of sweep holes

  Media

• Sweep holes are drilled on cut tubular components ?

  Yes

  No

• Sweep holes dimension (Standard size is 5mm)

• Defects found on sweep holes

  Yes

  No

• Defect

  Select Missing sweep holes Sweep holes locations is not correct Sweep holes on in correct surface Burry edge of sweep holes Others

  • Missing sweep holes
  • Sweep holes locations is not correct
  • Sweep holes on in correct surface
  • Burry edge of sweep holes
  • Others

• Add media

  Media

• Are the tubular bended matching with bending mall jig?

  Yes

  No

  N/A

• Are the tubular bended matching with that on 1:1 drawing?

  Yes

  No

  N/A

• If No, it should be rejected or approve by designer

• Add media

  Media

• Defect found during inspection of Bending

  Yes

  No

• Defect

  Select Bending jig mark Bending not even across tubulars Others

  • Bending jig mark
  • Bending not even across tubulars
  • Others

• Add media

  Media

• > Welding

  Completed

  In Progress

  Not Started Yet

• Images of welding

  Media

• Welding by means of Welding Jig

  Yes

  No

• Full welding on load bearing points

  Yes

  No

• Welding quality is acceptable ?

  Yes

  No

• Defect found during inspection of welding

  Yes

  No

• Defect

  Select Missing fully welding on the joint Welding is not applied to the joint evenly Holes/split on welding Welding is broken Too much welding on the joint Others

  • Missing fully welding on the joint
  • Welding is not applied to the joint evenly
  • Holes/split on welding
  • Welding is broken
  • Too much welding on the joint
  • Others

• Add media

  Media

• > Grinding and Polishing

  Completed

  In Progress

  Not Started Yet

• Images of grinding and polishing

  Media

• Workmanship of Grinding & Polishing is acceptable?

  Yes

  No

• Is welding residue polished well and smooth?

  Yes

  No

• Defect found during inspection of grinding and polishing

  Yes

  No

• Defect

  Select Hole and split found on welding point Grinding mark/scruff on the joints of the frame Sharp edge found after polishing Chipping on tubular due to too much grinding Others

  • Hole and split found on welding point
  • Grinding mark/scruff on the joints of the frame
  • Sharp edge found after polishing
  • Chipping on tubular due to too much grinding
  • Others

• Add media

  Media

• > Tabletop Construction

• Number of the slats on tabletop

• Add media

  Media

• Dimension of the slats

• Width and thickness of the rim of tabletop

• Is the welding of slats in 40/45 mm?

  Yes

  No

• If no, supplier must correct the welding

  Media

• Is tabletop bowing down on lengthwise or widthwise?

  Yes

  No

• If no, suppliers need to correct it

  Media

• > Frame dimensions

  Completed

  In Progress

  Not Started Yet

• Is the table is K/D?

  Yes

  No

• Images of the frame of entire table

  Media

• Frame dimension (Inches)

• Dimension printed on CAD Drawing (Inches)

• Product dimension is acceptable (Tolerance <0.25 Inch)

  Yes

  No

• Add media

  Media

• All the legs are standing on correct positions

  Yes

  No

  N/A

• If No, Specify error

• Images of the components

  Media

• Components #1

• Dimensions of components #1 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #1 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Component #2

• Dimensions of components #2 (Inches)

• Dimension stated on CAD drawing (inches)

• Add media

  Media

• Is bulk component #2 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• Components #3

• Dimensions of components #3 (Inches)

• Dimension stated on CAD drawing (Inches)

• Add media

  Media

• Is bulk component #3 acceptable? (Tolerance 0.25 inches)

  Yes

  No

• > Hole Location

• Are the hole locations of tabletop good matching with the table base or feet?

  Yes

  No

• If no, suppliers must correct the hole locations

  Media

• Are the check of hole locations by means of a pin jig?

  Yes

  No

• If no, QC inspected needs to assemble all the tables

  Media

• > Assembly Check

  Yes

  No

• If the tabletop is assembly well with the base or feet and in horizontal level?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• If the feet stand on correct position of the floor (same position as CAD drawing)?

  Yes

  No

• If no, suppliers must correct the holes of tabletop and the base or the feet

  Media

• Are the hardware set correct and same as the approved assembly instructions?

  Yes

  No

• If no, factory need to correct the hardware before packing

  Media

• > Pretreatment, Powder Coating and 3 Step Finish

• > Pretreatment

  Completed

  In Progress

  Not Started Yet

• Pretreatment is done at

  Select Auto - Spraying and Conveyor Line Auto - Spraying Dipping

  • Auto - Spraying and Conveyor Line
  • Auto - Spraying
  • Dipping

• Pretreatment is proceeded with

  HENKEL

  Local Detergent

  Chrome

• Drying

  Auto - Conveyor and Oven Line

  Container Oven

• Drying temperature ('C)

• Defect found during inspection of pretreatment

  Yes

  No

• Defect

  Select The frame inside has not been dried completely before powder coating Pretreatment chemicals are not completely remove Others

  • The frame inside has not been dried completely before powder coating
  • Pretreatment chemicals are not completely remove
  • Others

• Add media

  Media

• > Powder Coating

  Completed

  In Progress

  Not Started Yet

• Images of product

  Media

• Powder coating is done at

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• Add media

  Media

• Finish panel approved by US design team

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color

  Select Mahogany - S.W - KNB2 - J1955 Ancient Earth - AKZO - PN205C Black - S.W - PBS2 - J1412 Slate Gray - S.W - DNB2J - 3378 Weathered - AKZO - MD106C Oyster - AKZO - JD226C French Linen - S.W - PWS6-C0018 Sandal Wood - AKZO - JD240C Oak - AKZO - C28640X2YT Natural - AKZO - MD134C Textured Black - AKZO - C07448B3JN Chalk II - AKZO - C41382S2JA Midnight - AKZO - GNPN - 12239B - C Others

  • Mahogany - S.W - KNB2 - J1955
  • Ancient Earth - AKZO - PN205C
  • Black - S.W - PBS2 - J1412
  • Slate Gray - S.W - DNB2J - 3378
  • Weathered - AKZO - MD106C
  • Oyster - AKZO - JD226C
  • French Linen - S.W - PWS6-C0018
  • Sandal Wood - AKZO - JD240C
  • Oak - AKZO - C28640X2YT
  • Natural - AKZO - MD134C
  • Textured Black - AKZO - C07448B3JN
  • Chalk II - AKZO - C41382S2JA
  • Midnight - AKZO - GNPN - 12239B - C
  • Others

• If Others, Specify

• Powdered color finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Add media

  Media

• Powder glossy level on product

• Glossy level is same as approved finish panel?

  Yes

  No

• Add media

  Media

• Defect found during inspection of powder coating process

  Yes

  No

• Defect

  Select Dust or impurities fells onto the surface Glossy not correct Thickness of powder coating is not correct Powder coating not adhered onto the surface properly Orange peel effect Powder coating not applied evenly in 1 product Others

  • Dust or impurities fells onto the surface
  • Glossy not correct
  • Thickness of powder coating is not correct
  • Powder coating not adhered onto the surface properly
  • Orange peel effect
  • Powder coating not applied evenly in 1 product
  • Others

• Add media

  Media

• > 3 Step Finish

  Completed

  In Progress

  Not started yet

  N/A

• Images of Product

  Media

• Is workmanship of glazing acceptable?

  Yes

  No

• If No, What is the error

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Coating application

  Auto Spraying - Conveyor Line

  Spraying work station

• Heat setting of top coating

  Auto - Conveyor and Oven Line

  Container Oven

• Heat setting temperature (Highest temperature in the conveyor line 'C)

• 3 Step finish panel approved by US design team

  Yes

  No

• Color

  Select Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50 Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50 Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50 French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50 Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50 Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50 Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50 Others

  • Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
  • Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
  • Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
  • French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
  • Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
  • Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
  • Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
  • Others

• 3 Step finish is matching with approved finish panel

  Yes

  No

• Adhesion cross hatch test done & passed

  Yes

  No

• Glazing is evenly applied to entire products

  Yes

  No

• Add media

  Media

• Defect found during inspection of 3 step finish

  Yes

  No

• Defect

  Select Glazing effect line is not consistency in 1 product or accross the product Dark mark/blocking on the glaze effect Glazing is not matching with approved panels Others

  • Glazing effect line is not consistency in 1 product or accross the product
  • Dark mark/blocking on the glaze effect
  • Glazing is not matching with approved panels
  • Others

• Add media

  Media

• > Weaving

  Completed

  In Progress

  Not Started Yet

  N/A

• Images of Product

  Media

• Resins are supplied by SC selected supplier

  Yes

  No

• Has UV - 4000 Hours passed ?

  Yes

  No

• Color finish of product resin is good matching with approved panel

  Yes

  No

• If product resin is with Zebra-Line color effect

  Yes

  No

• Tip of resin is well stappled by Pin and Covered

  Yes

  No

• Weaving inside the product is clean and neat

  Yes

  No

• Joints of resin is not on Load-Bearing surface and long enough to avoid raveling

  Yes

  No

• Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular

  Yes

  No

• Tubular is well wrapped by Resin to avoid tubular surface see-through

  Yes

  No

• Resin color

• Resin #1

• Resin #2

• Resin #3

• Weaving pattern is same as production sample

  Yes

  No

• Weaving tension is acceptable and same as production sample

  Yes

  No

• Add media

  Media

• Defect found during inspection of weaving process

  Yes

  No

• Defect

  Select End tip of resin is not properly stapled, raveling is easily to occur Weaving tension is not correct or not even in 1 product Zebra line color effect on resin New resin is joined on the weight loading surface Resin on different panel in 1 product are in different color Wrong resin profile is used Stappled are not strong and hard enough to hold the end tip of resin Too many joint of resin on 1 panel Scratching and pulling mark on resins Others

  • End tip of resin is not properly stapled, raveling is easily to occur
  • Weaving tension is not correct or not even in 1 product
  • Zebra line color effect on resin
  • New resin is joined on the weight loading surface
  • Resin on different panel in 1 product are in different color
  • Wrong resin profile is used
  • Stappled are not strong and hard enough to hold the end tip of resin
  • Too many joint of resin on 1 panel
  • Scratching and pulling mark on resins
  • Others

• Add media

  Media