Inspection Report - Outdoor Table (SC / WL / PL)_v2.3.23

Title Page

Inspected By
- Bagus Susilo
- Buddy Wang
- Deni Nurdiansyah
- Jackie Chen
- Jim Liu
- Kukuh Suprayogo
- Kusmanto
- Pam Cheung
- Qalam Nurakhmanda
- Robin Wang
Date of Inspection
Supplier
- PT. ANEKA REGALINDO (AR)
- PT. EXCELSIOR FURNITAMA
- PT KAYU PERKASA RAYA
- RESYSTA
- XINCHENG HARDWARE FURNITURE PLANT (SHUNDE)
- XINZHAN FURNITURE MANUFACTURE C0., Ltd. (HESHAN)
- FOSHAN HUATONG FURNITURE LTD
- ARTIE GARDEN INTERNATIONAL Ltd., (XINBO FURNITURE Ltd.)
- BOSCHER FURNITURE Co., Ltd.
- SHENZHEN HOME & GARDEN PRODUCTS Mfg. Co., Ltd. (ROYAL GARDEN)
- ZHEJIANG RONGXIN FURNITURE Co., Ltd.
- L.F.T.E. (USA), INC.
- QINGDAO ZHEN CHENG (FURNITURE) Co., Ltd.
Business Unit
- SUMMER CLASSICS
- WHITE LABEL
- PRIVATE LABEL
Product Category
- Round Dining Table
- Rectangular Dining Table
- Square Dining Table
- Table Base
- Round Dining Table - Top
- Rectangular Dining Table - Top
- Square Dining Table - Top
- Console Table
- Bar Table
- Coffee Table
- End/Side Table
Material
- Aluminum Tubular
- Aluminum Tubular with PE Resin
- Cast Aluminum
- Steel
Collection
- AIRE
- ASHLAND
- ASTORIA
- ATHENA
- ATHENA PLUS
- AVONDALE ALUMINUM
- AVONDALE TEAK
- BENTLEY
- BORDEAUX
- CARMEL
- CAST STONE
- CATALINA
- CHARLESTON ALUMINUM
- CHARLESTON TEAK
- CLARO
- CLUB ALUMINUM
- CLUB TEAK
- CLUB WOVEN
- COAST
- CROQUET ALUMINUM
- CROQUET TEAK
- ELEGANTE
- HALO
- HAVANA
- HALEY
- ITALIA
- KENNEBUNKPORT
- LATTICE
- MALIBU
- MALTA
- MONACO
- MAJORCA
- MONTAUK
- MONTECITO
- MONTEREY
- NEWPORT
- PARC
- PENINSULA
- POINTE
- PROVANCE
- SANTA BARBARA
- SANTA BARBARA ALUMINUM
- SAVOY
- SERENATA
- SKYE
- SKYE PLUS
- SOHO
- SOMERSET
- ROMA
- RUSTIC
- VILLA
- WOODLAWN
- EMILIA
- REDMONT

Production Check - Material Preparation

Product name
Key tubular dimension 1
Key tubular dimension 2
Key tubular dimension 3
Key tubular dimension 4
Key tubular dimension 5
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Production Check

> Production Check - Cutting / Hole Boring / Bending
Sweep holes are drilled on cut tubular components
Sweep holes dimension (mm)
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Qty
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Defect found during inspection of Cutting / Hole boring / Bending
Defect
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> Production Check - Welding
Welding by means of Welding Jig
Full welding on load bearing points
TIG Welding
Welding quality is acceptable ?
Product name
Qty
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Qty
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Qty
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Defect found during inspection of welding
Defect
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> Production Check - Grinding and Polishing
Workmanship of Grinding & Polishing is Acceptable?
Is welding residue polished well and smooth?
Is welding hole or defect found on welding after polishing?
If Yes, what is the error?
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Qty
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Qty
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Defect found during inspection of Grinding & Polishing
Defect
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* Production Check - Pretreatment, Powder Coating and 3 Step Finish
> Production check - Pretreatment
Pretreatment is done at
- Auto - Spraying and Conveyor Line
- Auto - Spraying
- Dipping
Pretreatment is proceeded with
Drying
Drying temperature ('C)
Product name
Qty
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Defect found during inspection of pretreatment
Defect
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> Production check - Powder Coating
Powder coating is done at
Heat setting
Heat setting temperature (Highest temperature in the conveyor line 'C)
Finish panel approved by US design team
Has UV - 4000 Hours passed ?
Product name
Qty
Color
- Mahogany - S.W - KNB2 - J1955
- Ancient Earth - AKZO - PN205C
- Black - S.W - PBS2 - J1412
- Slate Gray - S.W - DNB2J - 3378
- Weathered - AKZO - MD106C
- Oyster - AKZO - JD226C
- French Linen - S.W - PWS6-C0018
- Sandal Wood - AKZO - JD240C
- Oak - AKZO - C28640X2YT
- Natural - AKZO - MD134C
- Textured Black - AKZO - C07448B3JN
- Chalk II - AKZO - C41382S2JA
- Midnight - AKZO - GNPN - 12239B - C
- Others
If Others, Specify
Powdered color finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
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Product name
Qty
Color
- Mahogany - S.W - KNB2 - J1955
- Ancient Earth - AKZO - PN205C
- Black - S.W - PBS2 - J1412
- Slate Gray - S.W - DNB2J - 3378
- Weathered - AKZO - MD106C
- Oyster - AKZO - JD226C
- French Linen - S.W - PWS6-C0018
- Sandal Wood - AKZO - JD240C
- Oak - AKZO - C28640X2YT
- Natural - AKZO - MD134C
- Textured Black - AKZO - C07448B3JN
- Chalk II - AKZO - C41382S2JA
- Midnight - AKZO - GNPN - 12239B - C
- Others
If Others, Specify
Powdered color finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
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Product name
Qty
Color
- Mahogany - S.W - KNB2 - J1955
- Ancient Earth - AKZO - PN205C
- Black - S.W - PBS2 - J1412
- Slate Gray - S.W - DNB2J - 3378
- Weathered - AKZO - MD106C
- Oyster - AKZO - JD226C
- French Linen - S.W - PWS6-C0018
- Sandal Wood - AKZO - JD240C
- Oak - AKZO - C28640X2YT
- Natural - AKZO - MD134C
- Textured Black - AKZO - C07448B3JN
- Chalk II - AKZO - C41382S2JA
- Midnight - AKZO - GNPN - 12239B - C
- Others
If Others, Specify
Powdered color finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
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Product name
Qty
Color
- Mahogany - S.W - KNB2 - J1955
- Ancient Earth - AKZO - PN205C
- Black - S.W - PBS2 - J1412
- Slate Gray - S.W - DNB2J - 3378
- Weathered - AKZO - MD106C
- Oyster - AKZO - JD226C
- French Linen - S.W - PWS6-C0018
- Sandal Wood - AKZO - JD240C
- Oak - AKZO - C28640X2YT
- Natural - AKZO - MD134C
- Textured Black - AKZO - C07448B3JN
- Chalk II - AKZO - C41382S2JA
- Midnight - AKZO - GNPN - 12239B - C
- Others
If Others, Specify
Powdered color finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
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Product name
Qty
Color
- Mahogany - S.W - KNB2 - J1955
- Ancient Earth - AKZO - PN205C
- Black - S.W - PBS2 - J1412
- Slate Gray - S.W - DNB2J - 3378
- Weathered - AKZO - MD106C
- Oyster - AKZO - JD226C
- French Linen - S.W - PWS6-C0018
- Sandal Wood - AKZO - JD240C
- Oak - AKZO - C28640X2YT
- Natural - AKZO - MD134C
- Textured Black - AKZO - C07448B3JN
- Chalk II - AKZO - C41382S2JA
- Midnight - AKZO - GNPN - 12239B - C
- Others
Powdered color finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
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Defect found during inspection of powder coating process
Defect
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> Production check - 3 Step Finish
3 Step finish is done at
Heat setting of top coating
Heat setting temperature (Highest temperature in the conveyor line 'C)
3 Step finish panel approved by US design team
Has UV - 4000 Hours passed ?
Product name
Qty
Color
- Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
- Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
- Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
- French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
- Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
- Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
- Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
- Others
3 Step finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
Glazing is evenly applied to entire products
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Product name
Qty
Color
- Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
- Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
- Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
- French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
- Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
- Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
- Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
- Others
3 Step finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
Glazing is evenly applied to entire products
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Product name
Qty
Color
- Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
- Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
- Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
- French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
- Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
- Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
- Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
- Others
3 Step finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
Glazing is evenly applied to entire products
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Product name
Qty
Color
- Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
- Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
- Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
- French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
- Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
- Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
- Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
- Others
3 Step finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Adhesion cross hatch test done & passed
Glazing is evenly applied to entire products
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Product name
Qty
Color
- Slate Gray - TAIHO - Glaze - CH-82244N/S-706-1, Top Coating - CWYC301F50
- Weathered - TAIHO - Glaze - CH-82117C/S-706-1, Top Coating - CWYC301F50
- Oyster - TAIHO - Glaze - LCH-82068N/S-706-1, Top Coating - CWYC301F50
- French Linen - S.W - Glaze - S66WP6022, Top Coating - CWYC301F50
- Sandalwood - TAIHO - Glaze - CH-82237N/S-706-1, Top Coating - CWYC301F50
- Oak - TAIHO - Glaze - CH-82475N/S-706-1, Top Coating - CWYC301F50
- Natural - TAIHO - Glaze - CH-210409267, Top Coating - CWYC301F50
- Others
3 Step finish is matching with approved finish panel
Powder glossy level on product
Same as approved finish panel
Glazing is evenly applied to entire products
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Defect found during inspection
Defect
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> Production Check - Weaving
Resins are supplied by SC selected supplier
Has UV - 4000 Hours passed ?
Color finish of product resin is good matching with approved panel
If product resin is with Zebra-Line color effect
Tip of resin is well stappled by Pin and Covered
Weaving inside the product is clean and neat
Joints of resin is not on Load-Bearing surface and long enough to avoid raveling
Staples/Pins on products are Galvanized and is firmly stapling the resin on the tubular
Tubular is well wrapped by Resin to avoid tubular surface see-through
Product name
Qty
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Resin color
Resin #1
Resin #2
Resin #3
Weaving pattern is same as production sample
Weaving tension is acceptable and same as production sample
Product name
Qty
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Resin color
Resin #1
Resin #2
Resin #3
Weaving pattern is same as production sample
Weaving tension is acceptable and same as production sample
Product name
Qty
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Resin color
Resin #1
Resin #2
Resin #3
Weaving pattern is same as production sample
Weaving tension is acceptable and same as production sample
Product name
Qty
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Resin color
Resin #1
Resin #2
Resin #3
Weaving pattern is same as production sample
Weaving tension is acceptable and same as production sample
Product name
Qty
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Resin color
Resin #1
Resin #2
Resin #3
Weaving pattern is same as production sample
Weaving tension is acceptable and same as production sample
Defect found during inspection of weaving
Defect
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Dimension and Weight Check

Product name
Qty
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Product dimension (Inches)
Dimension printed on Web (Inches)
Product dimension is acceptable (Tolerance <0.25 Inch)
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Product weight (Lbs)
Weight printed on web (Lbs)
Product weight is acceptable (Tolerance <7 Lbs)
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All the legs are standing on correct positions
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Product name
Qty
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Product dimension (Inches)
Dimension printed on Web (Inches)
Product dimension is acceptable (Tolerance <0.25 Inch)
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Product weight (Lbs)
Weight printed on web (Lbs)
Product weight is acceptable (Tolerance <7 Lbs)
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All the legs are standing on correct positions
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Product name
Qty
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Product dimension (Inches)
Dimension printed on Web (Inches)
Product dimension is acceptable (Tolerance <0.25 Inch)
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Product weight (Lbs)
Weight printed on web (Lbs)
Product weight is acceptable (Tolerance <7 Lbs)
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All the legs are standing on correct positions
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Product name
Qty
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Product dimension (Inches)
Dimension printed on Web (Inches)
Product dimension is acceptable (Tolerance <0.25 Inch)
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Product weight (Lbs)
Weight printed on web (Lbs)
Product weight is acceptable (Tolerance <7 Lbs)
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All the legs are standing on correct positions
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Product name
Qty
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Product dimension (Inches)
Dimension printed on Web (Inches)
Product dimension is acceptable (Tolerance <0.25 Inch)
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Product weight (Lbs)
Weight printed on web (Lbs)
Product weight is acceptable (Tolerance <7 Lbs)
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All the legs are standing on correct positions
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> Legs
Is tubular of leg with wall inside
If No, if an aluminum galvanized rod is inserted inside
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Finished Products Check (Table, Tabletop, Table Base)

Table

> Table Check
Product
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Qty
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Is entire top flat without Bowing error? Tolerance : Max 1/2" at the middle of Dining Table, Zero (0) tolerance for Coffee Table Top and Side/End Table
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Are the slats of tabletop evenly distributed and the gaps are even?
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Is welding and polishing at bottom surface of tabletop in good quality?
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Is the joint at corner of rectangular/square tabletop welded properly and with no sharp corner issue?
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Is the Rim of tabletop running smooth along the edge?
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Is the issue of dent and scratching found on tabletop?
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Is color finish of tabletop and legs are good matching with each other?
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Is tabletop with umbrella plug?
Is umbrella plug properly sit into the hole?
Is umbrella plug with Embossed logo?
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Is defect found on umbrella plug and umbrella hole?
If Yes, Defects
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> For Table Fully Assembly
Is wobbling issue found?
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> For K/D Table
Is wobbling issue found after the table is assembled?
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Is the hole location of assembling points at table top and legs are good matching with each other?
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Are the hardware in stainless steel and de-magnetized?
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Are quantity and types of hardware good to assemble a table?
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Is lock washer used?
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Is assembly instruction enclosed and put into a woven bag with hardware?
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Has A.I been approved by designer team?
> For Bar Table
Has tip over test been done and passed ?
If Yes, Report?
> For Table with Glass Top
Glass type
Thickness of Glass Top
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Color of Glass Top
If Glass color is not clear, specify
Edge of Glass
Are bumpers added to serving as protection the glass top hitting to the frame directly?
If Yes, specify color and of bumpers material
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Tabletop

> Tabletop Check
Product
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Qty
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Product
Qty
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Qty
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Product
Qty
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Are the hole locations correct?
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Has the supplier made up a Pin-Jig to check hole locations all tabletop?
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Number of holes
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Dimension of holes?
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Are the welding on all assembly points strong?
Is entire top flat without Bowing error? Tolerance : Max 1/2" at the middle of Dining Table, Zero (0) tolerance for Coffee Table Top and Side/End Table
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Are the slats of tabletop evenly distributed and the gaps are even?
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Is welding and polishing at bottom surface of tabletop in good quality?
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Is the joint at corner of rectangular/square tabletop welded properly and with no sharp corner issue?
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Is the Rim of tabletop running smooth along the edge?
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Is the issue of dent and scratching found on tabletop?
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Is color finish of tabletop and legs are good matching with each other?
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Is tabletop with umbrella plug?
Is umbrella plug properly sit into the hole?
Is umbrella plug with Embossed logo?
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Is defect found on umbrella plug and umbrella hole?
Defect
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Table Base

> Table Base check
Product
Qty
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Qty
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Product
Qty
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Product
Qty
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Product
Qty
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Is Table Base standing up straight without inclined or slanted issue?
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> For Table Base with Legs
Are legs at correct position?
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Are the hole locations correct?
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Has the supplier made up a Pin-Jig to check the hole locations of all table base?
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Are the holes in Round or Oval shape
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Dimension of holes
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Number of holes
Are the welding on assembly point strong?
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Is wobbling issue found?
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Is top or connecting plates of table base flat and in horizontal level
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Is the issue of dent and scratching found on table base?
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If color finish on table base or legs of the base is consistency?
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> Footglide
Footglide type
Color of footglide
Footglide material
Dimension of footglide
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Color of footglide
Footglide material
Dimension of footglide
Dimension of screw
Metal hardware of footglide is in stainless steel and un-magnetized
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If others, specify
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Company Logo

Metal Plate type
- SC Oval
- SC Narrow Nail-on
- SC Narrow Tie-on
- WL Nail-on
- WL Tie-on
- Others
Metal Plate type
- SC Oval Nail-on
- SC Oval Tie-On
- SC Narrow Nail-on
- SC Narrow Tie-on
- WL Nail-on
- WL Tie-on
- Others
If Others, specify
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Metal Plate placement
Are the pins with rough surface and in stainless steel or galvanized?
Length of pins
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Metal Plate placement
Are the pins with rough surface and in stainless steel or galvanized?
Length of pins
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Metal Plate placement
For Nail-on plate, are the pins with rough surface and in stainless steel or galvanized
Metal Plate placement
Are the pins with rough surface and in stainless steel or galvanized?
Length of pins
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Metal Plate placement
Metal Plate placement
Hangtag Type #1
- SC Wrought - Iron Hangtag
- SC Weaving - Hangtag
- SC Product Hangtag
- WL Hangtag
- N/A
Hangtag Type #2
- SC Wrought - Iron Hangtag
- SC Weaving - Hangtag
- SC Product Hangtag
- WL Hangtag
- N/A
Hangtag placement

Labels on Product

Prop 65 Label
Date stamping code label
PO# Label
Country of origin label
Are all labels self-adhered onto product
Will the printing words of labels bleed once it get wet
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Package

Product
Qty
# Qty item / Box
Has package been proceed yet during inspection? *If no, the report of package is subject to one (1) package for inspection*
Carton type
Carton Joint
> Bulk package qty/carton ?
Is a white hangtag printed with PO#, SKU code, description and barcode hang onto of the chair?
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Number of products per carton
Is an additional white hangtag printed with PO#, SKU code, description and barcode hang onto each of the chair?
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How many chair stacking
Cover wrapping?
Base of the stacking
If all the stacking chairs hung with individual SKU label
Is an additional white hangtag printed with PO#, SKU code, description and barcode hang onto each of the chair?
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> Carton dimension (Inches)
Acceptable (Compared with approved package)
Bulk package dimension (inches)
Approved package dimension (inches)
Images to show measurement of carton package
> Carton weight (pounds)
Acceptable (Compared with approved package)
Bulk package weight (pounds)
Approve package weight (pounds)
Images to show carton weight
> Carton Marking
Company Logo
Warning sign
Country of Origin
Upside arrow print
> Silicon Gel
Type of silicon gel
# Of silicon gel bags / carton
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
Weight of silicon gel
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Package passed drop test
Is packing sequence same as approved package sample?
Are package materials same as approved package sample?
Barcode Label
Package sequence images
Green point sticker
# of version of green point sticker
- 1
- 2
- 3
- 4
- 5
- N/A
Change of product
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> Package for K/D Products
With assembly instruction
A/I is approved by designer
Are hardware in stainless steel and de-magnetized?
Hardware types and quantity are correct?
Are hardware packed properly in a woven bag?
Hardware bag tied by red string?
A red label printed with "Assembly Hardware Enclosed" is put at top corner of carton to hold ending tip of red string
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