Layered Process Audit

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

General Information

• Please enter time and date

  Date

• Production shift. Please choose 1, 2 or 3

  1

  2

  3

Shot peener 1 and oven questions

• 300- Are the operators in sight are wearing safety glasses, forearm kevlar, safety shoes and gloves. If the answer is no than counsel the operator immediately, inform the supervisor and enter the name of the operator into the LPA sheet

  Yes

  No

  N/A

• 310- Is the area around the shot peener free of shot peen material?

  Yes

  No

  N/A

• 320- Are all electrical cabinets closed and locked?

  Yes

  No

  N/A

• 330- Are all drums properly identified and closed with a lid?

  Yes

  No

  N/A

• 335- Is the static cable attached to the dust barrel?

  Yes

  No

  N/A

• 340- Is the shot peen pit closed?

  Yes

  No

  N/A

• 350- Is the operator using a face shield during manual grinding?

  Yes

  No

  N/A

• 360- No excessive shot peen leaks at the shot peener?

  Yes

  No

  N/A

• 370- Is the floor cleaned up. No paper, oily matts, metal pieces, rings, wire, bushings, clamps, stabilizer bars and clutter on the floor around the shot peener and oven?

  Yes

  No

  N/A

• 380- is the barrel for used shot peen material not overflowing?

  Yes

  No

  N/A

• 390- is the barrel for dust material not overflowing?

  Yes

  No

  N/A

• 400- Are the conveyor tracks free of obstacles like trees and boxes to prevent collisions?

  Yes

  No

  N/A

• 410- Are the containers and trees free of trash and wire?

  Yes

  No

  N/A

• 420- Are the racks in acceptable physical conditions and are no pins missing?

  Yes

  No

  N/A

• 430- Are the racks fully loaded?

  Yes

  No

  N/A

• 440- Are all loaded boxes and trees identified with a colored shop order and are all previous work steps stamped and signed off?

  Yes

  No

  N/A

• 450- Is the operator aware of the location of the work instruction?

  Yes

  No

  N/A

• 460- Is the correct rack in use for current part number?

  Yes

  No

  N/A

• 470- Is the operator using one wire only to prevent the bars from dropping from the rack?

  Yes

  No

  N/A

• 480- Is the rack rotating during the shot peen process?

  Yes

  No

  N/A

• 490- Was the last Almen and screen test conducted according to schedule?

  Yes

  No

  N/A

• 500- Were the results from the last Almen and screen test in the specification limits?

  Yes

  No

  N/A

• 510 No excessive shop order sheets stored around the shot peener and oven?

  Yes

  No

  N/A

• 520- Is the temperature of the oven in the posted specification limits?

  Yes

  No

  N/A

• 530- Are good and not good parts properly identified, separated and only one part number on a tree or box?

  Yes

  No

  N/A

• 540- Is everything at the workplace or machine according to the operator in aworkable condition?

  Yes

  No

  N/A

• 550- Is the standard process being followed and is the process smooth and effivient

  Yes

  No

  N/A

• Any comments from the operator?

Shot peener 2

• 300- Are the operators in sight are wearing safety glasses, forearm kevlar, safety shoes and gloves. If the answer is no than counsel the operator immediately, inform the supervisor and enter the name of the operator into the LPA sheet

  Yes

  No

  N/A

• 310- Is the area around the shot peener free of shot peen material?

  Yes

  No

  N/A

• 320- Are all electrical cabinets closed and locked?

  Yes

  No

  N/A

• 330- Are all drums properly identified and closed with a lid?

  Yes

  No

  N/A

• 335- Is the static cable attached to the dust barrel?

  Yes

  No

  N/A

• 340- Is the shot peen pit closed?

  Yes

  No

  N/A

• 350- Is the operator using a face shield during manual grinding?

  Yes

  No

  N/A

• 360- No excessive shot peen leaks at the shot peener?

  Yes

  No

  N/A

• 370- Is the floor cleaned up. No paper, oily matts, metal pieces, rings, wire, bushings, clamps, stabilizer bars and clutter on the floor around the shot peener and oven?

  Yes

  No

  N/A

• 380- is the barrel for used shot peen material not overflowing?

  Yes

  No

  N/A

• 390- is the barrel for dust material not overflowing?

  Yes

  No

  N/A

• 400- Are the conveyor tracks free of obstacles like trees and boxes to prevent collisions?

  Yes

  No

  N/A

• 410- Are the containers and trees free of trash and wire?

  Yes

  No

  N/A

• 420- Are the racks in acceptable physical conditions and are no pins missing?

  Yes

  No

  N/A

• 430- Are the racks fully loaded?

  Yes

  No

  N/A

• 440- Are all loaded boxes and trees identified with a colored shop order and are all previous work steps stamped and signed off?

  Yes

  No

  N/A

• 450- Is the operator aware of the location of the work instruction?

  Yes

  No

  N/A

• 460- Is the correct rack in use for current part number?

  Yes

  No

  N/A

• 470- Is the operator using one wire only to prevent the bars from dropping from the rack?

  Yes

  No

  N/A

• 480- Is the rack rotating during the shot peen process?

  Yes

  No

  N/A

• 490- Was the last Almen and screen test conducted according to schedule?

  Yes

  No

  N/A

• 500- Were the results from the last Almen and screen test in the specification limits?

  Yes

  No

  N/A

• 510 No excessive shop order sheets stored around the shot peener?

  Yes

  No

  N/A

• 530- Are good and not good parts properly identified, separated and only one part number on a tree or box?

  Yes

  No

  N/A

• 540- Is everything at the workplace or machine according to the operator in aworkable condition?

  Yes

  No

  N/A

• 550- Is the standard process being followed and is the process smooth and effivient

  Yes

  No

  N/A

• Any comments from the operator?

• Auditor Signature

  Sign

• Supervisor Signature

  Sign

Plant and Quality Manager use only.