Manufacturing 6s Audit

• 6s Monthly Audit

• Document No.

• Ian Clark

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

SORT

• 1) Is there evidence of regular cleaning?

  Yes

  No

  N/A

• 3) Are all unused tools removed from the area?

  Yes

  No

  N/A

• 4) Are all unwanted materials removed from the area?

  Yes

  No

  N/A

• 5) Are work surfaces clear of clutter?

  Yes

  No

  N/A

• 6) Are there clear standards for storage?

  Yes

  No

  N/A

• 7) Are all unnecessary items/work in progress removed from the area?

  Yes

  No

  N/A

• 8) Are all unnecessary parts/materials removed from machinery/equipment?

  Yes

  No

  N/A

• 9) Is visual control being adhered to in the area?

  Yes

  No

  N/A

• 10) Is waste being disposed of correctly?

  Yes

  No

  N/A

• SORT SCORE OUT OF 6

STRAIGHTEN

• 1) Are all materials/work in progress located correctly?

  Yes

  No

  N/A

• 3) Are cleaning materials/supplies located correctly?

  Yes

  No

  N/A

• 4) Are materials stored correctly?

  Yes

  No

  N/A

• 5) Is P.P.E stored correctly?

  Yes

  No

  N/A

• 10) Are all items in the area easily identified?

  Yes

  No

  N/A

• STRAIGHTEN SCORE OUT OF 6

SHINE

• 1) Is the floor clean & free from debris?

  Yes

  No

  N/A

• 2) Are machines & guards clean?

  Yes

  No

  N/A

• 3) Are cleaning tools handy/stored/organised/labelled?

  Yes

  No

  N/A

• 4) Is there a cleaning schedule in place?

  Yes

  No

  N/A

• 6) Are backs of machines & surrounding areas kept clean?

  Yes

  No

  N/A

• 8) Is underneath machines kept clean & free from oil?

  Yes

  No

  N/A

• 9) Are trash cans and hoppers regularly emptied?

  Yes

  No

  N/A

• SHINE SCORE OUT OF 6

STANDARDISE

• 1) Is the team board standardised/current?

  Yes

  No

  N/A

• 2) Is there a system for maintaining, clearing up & cleaning?

  Yes

  No

  N/A

• 3) Are regular 6s audits being carried out?

  Yes

  No

  N/A

• 4) Is all relevant paperwork current & up to date?

  Yes

  No

  N/A

• 5) Is the cleaning schedule being adhered to?

  Yes

  No

  N/A

• 7) Is red tagging agreed/correctly documented?

  Yes

  No

  N/A

• 9) Are shift standards agreed & being adhered to?

  Yes

  No

  N/A

• STANDARDISE SCORE OUT OF 6

SUSTAIN

• 2) Is the 6s action plan on team board/current?

  Yes

  No

  N/A

• 3) Is the daily cleaning schedule completed correctly?

  Yes

  No

  N/A

• 4) Is the 6s audit displayed on the team board?

  Yes

  No

  N/A

• 7) Are rules & work procedures being adhered to?

  Yes

  No

  N/A

• 8) Is the red tag process being reviewed & audited?

  Yes

  No

  N/A

• 9) Is an ongoing review of 6s processes evident?

  Yes

  No

  N/A

• 10) Is there a plan for 6s training requirements displayed?

  Yes

  No

  N/A

• SUSTAIN SCORE OUT OF 6

Safety

• 1) Are safety rules being adhered to-glasses/safety shoes etc?

  Yes

  No

  N/A

• 2)Is P.P.E. being used and work rules followed?

  Yes

  No

  N/A

• Is the area free of trip/fall hazards?

  Yes

  No

  N/A

• Are there any spills in the area?

  Yes

  No

  N/A

• Are there any fire extinguishers blocked?

  Yes

  No

  N/A

• Are there any unlabeled containers in the area?

  Yes

  No

  N/A

• SAFETY SCORE OUT OF 6

• OVERALL SCORE OUT OF 36