Title Page
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Manufacturing Leader - Standard Work
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Lion Dairy & Drinks - Lenah Valley
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Conducted on
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Prepared by
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215 Lenah Valley Road, Lenah Valley, Tasmania
Processing & Packaging
Speciality Filler
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the operator OK?
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Is the filler on schedule?
- Significantly Ahead of Schedule
- - 60 min
- - 30 min
- - 15 min
- 0 min
- + 15 min
- + 30 min
- + 60 min
- Significant Downtime
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Are quality checks complete and within specifications?
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Is GMP being followed? I.E. product intact, hopper / bowl lids closed, filler / floor clean and free from FOB
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Is the area safe and operator wearing appropriate PPE?
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What is the safety issue?
- Safety Glasses
- Hearing Protection
- Chemical PPE
- Inappropriate Behaviour e.g. running
Fogg Filler
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the operator OK?
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Is the filler on schedule?
- Significantly Ahead of Schedule
- - 60 min
- - 30 min
- - 15 min
- 0 min
- + 15 min
- + 30 min
- + 60 min
- Significant Downtime
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Are quality checks complete and within specifications?
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Is GMP being followed? I.E. product intact, hopper / bowl lids closed, filler / floor clean and free from FOB
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Is the area safe and operator wearing appropriate PPE?
Flavour Pasteuriser
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the operator OK?
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Is the pasteuriser on schedule?
- Significantly Ahead of Schedule
- - 60 min
- - 30 min
- - 15 min
- 0 min
- + 15 min
- + 30 min
- + 60 min
- Significant Downtime
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Is GMP being followed? I.E. product intact, hopper / bowl lids closed, filler / floor clean and free from FOB
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Is the area safe and operator wearing appropriate PPE?
SC65 Filler
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the operator OK?
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Is the filler on schedule?
- Significantly Ahead of Schedule
- - 60 min
- - 30 min
- - 15 min
- 0 min
- + 15 min
- + 30 min
- + 60 min
- Significant Downtime
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Are quality checks complete and within specifications?
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Is GMP being followed? I.E. product intact, hopper / bowl lids closed, filler / floor clean and free from FOB
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Is the area safe and operator wearing appropriate PPE?
N35 Pasteuriser
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the operator OK?
-
Is the pasteuriser on schedule?
- Significantly Ahead of Schedule
- - 60 min
- - 30 min
- - 15 min
- 0 min
- + 15 min
- + 30 min
- + 60 min
- Significant Downtime
-
Are quality checks complete and within specifications?
-
Is GMP being followed? I.E. product intact, hopper / bowl lids closed, filler / floor clean and free from FOB
-
Is the area safe and operator wearing appropriate PPE?
Quality Safety Conversations
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Enter Details
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Enter Details
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Enter Details
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
Lab & Factory Store
Pasteurisers' Office
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Collect production paperwork from pasteurisers' office
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Is the pasteurisers' office clean and free from dirt / debris / unnecessary items?
Factory Store
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Inspect 5S standard for CARTON storage and update
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Does the factory store meet 5S requirements?
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Is GMP being followed? I.E. floor clean and free from FOB, wooden pallets on plastic pallets, part carton / cap boxes sealed
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Is all defective packaging marked as ON HOLD?
Crate Ramp & Coolroom
Crate Ramp
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Who is the Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the operator OK?
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Is GMP being followed? I.E. crate wash clean, rubbish contained, pig milk controlled and minimal
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Is the area safe and operator wearing appropriate PPE?
Pan Docks
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Are Pantech trailers in the process of unloading/loading locked out?
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Are speed doors operating correctly?
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Is Crate Ramp Operations Standard Work up to date and signed by operator?
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Are Pantech trailer load out temperatures recorded and are they below 4°C?
Main Coolroom
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Who is the Vendor Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the Vendor Operator OK?
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Who is the Pan Operator?
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is the Pan Operator OK?
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Is GMP being followed? I.E. floors clean, rubbish contained, scrap milk controlled and spillages cleaned
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Is the area safe and operator wearing appropriate PPE?
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Are speed doors operating correctly?
Coolroom Office & Vendor Docks
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Collect Coolroom Operations Standard Work, Pantech Load Sheets, Pantech Load Out Temp Sheet, Distributor Load Sheet for previous day from coolroom office
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Collect PODs and other delivery paperwork from coolroom office
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Is Coolroom Operations Standard Work up to date and signed by operators?
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Is the coolroom office clean and free from dirt / debris / unnecessary items?
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Collect distributor claims paperwork from vendor dock, check against returned stock and inform vendor operator to remove returned stock to crate ramp
Quality Safety Conversations
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Enter Details
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Select the Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Enter Details
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Select the Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Enter Details
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Select the Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
Crate, Bottle & Classic Stores
Crate Store
Bottle Store
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Inspect 5S standard for CARTON storage and update
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Does the bottle store meet 5S requirements?
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Is GMP being followed? I.E. floor clean and free from FOB, cap boxes sealed, bottle bags intact, materials stored in designated zones
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Is all defective packaging and unreleased stock marked as ON HOLD?
Classic Store
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Is GMP being followed? I.E. floor clean and free from FOB, cap boxes sealed, bottle bags intact, materials stored in designated zones
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Is all defective packaging and unreleased stock marked as ON HOLD?
Production Paperwork Review
Processing & Packaging Paperwork
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Is all processing and packaging paperwork accounted for and completed correctly?
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Is processing paperwork OK?
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Select processing paperwork failures
- Pasteuriser Diversion Checks (Log Sheet)
- Pressure Gauge Checks (Log Sheet)
- Past Temp vs Indicating Temp Checks (Log Sheet)
- Skim BF >0.12% (Test Sheet)
- Sanitiser Test Strip (Test Sheet)
- Pasteuriser CIP Titration Failure (Test Sheet)
- CIP Confirmations (CIP Sheets)
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Select Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Is packaging paperwork OK?
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Select packaging paperwork failures
- SC65 ATP Swabs
- SC65 Pre-Start Checks
- SC65 Product Checks
- SC65 CIP Sign Offs
- Fogg ATP Swabs
- Fogg Pre-Start Checks
- Fogg Product Checks
- Fogg CIP Sign Offs
- Specialty ATP Swabs
- Specialty Pre-Start Checks
- Specialty Product Checks
- Specialty CIP Sign Offs
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Select Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Enter SC65 unscheduled downtime in minutes
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Enter Fogg unscheduled downtime in minutes
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Enter Specialty unscheduled downtime in minutes
Crate Ramp & Coolroom Paperwork
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Coolroom Operations Standard Work
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Have all tasks been completed in full and on time?
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Distributor Loading Sheet
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Are all distributor arrivals within 15 mins of allocated window?
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Capture loading sheet and email to Scott Hills
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Pantech Load Out Temp Sheet
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Are all despatch temperatures recorded and below 4°C?
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Escalate immediately to site leadership and SRT (Matt Prenter)
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Select Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Pantech Load Sheets
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Are all load sheets completed correctly?
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Select Operator
- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Emails from SRT Brighton and Launceston confirm no pan errors?
Site T2
Safety
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Safety Issues
Quality
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Quality Issues
Productivity
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SC65 Major Downtime
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Fogg Major Downtime
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Specialty Major Downtime
Labour VM
Delivery
Cost
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Cost Issues
Team Actions
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Action 1
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- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Action 2
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- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
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Action 3
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- Andrew Marney
- Andrew Sutcliffe
- Ben Anderson
- Brian Clifford
- Chris Davis
- Craig Barwick
- Daman Rosson
- Dave Goodrick
- Dion Webb
- Graeme Fogarty
- Graeme Jessop
- Jeff Crosswell
- Kevin Hyland
- Mat Haas
- Michael McCartney
- Michael McCoy
- Ravi Datta
- Ronnie Schupp
- Simon Porter
- Steve Bailey
- Steven Maxwell
- Malcolm Knight
- Brad Lanci
- Deane Phillips
My Actions
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Action 1
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Action 2
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Action 3
Communications
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Detail
Operations T1
Safety
Quality
Leadership Actions
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Action 1
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- Owen Davies
- Garry House
- Adrian Weirman
- Ronnie Andrews
- Steven Newham
- Dale Barnes
- Rosalyn Stoneman
- Brenton Cahill
- Eva Pool
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Action 2
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- Owen Davies
- Garry House
- Adrian Weirman
- Ronnie Andrews
- Steven Newham
- Dale Barnes
- Rosalyn Stoneman
- Brenton Cahill
- Eva Pool
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Action 3
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- Owen Davies
- Garry House
- Adrian Weirman
- Ronnie Andrews
- Steven Newham
- Dale Barnes
- Rosalyn Stoneman
- Brenton Cahill
- Eva Pool
My Actions
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Action 1
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Action 2
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Action 3
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Sign to acknowledge this report as true and accurate