Merston Factory Department Manager Cat 1 Walkabout

• Site conducted
  Address

• Location

• Conducted on

  Date

• Prepared by

Cat1

• Session 1

• Date

  Date

Task

• Check Fire Exits are clear/extinguishers

  Yes

  No

  N/A

• CAT 1 NUT and Sesame allergens stored securely in H/C NUT Room, non NUT/Sesame allergens stored segregated, covered all traceability present with luggage tag and allergen label

  Yes

  No

  N/A

• OAL running on Assembly Lines

  Yes

  No

  N/A

• Finished Products Build Sheets on Lines and being followed

  Yes

  No

  N/A

• Label store left open when not in use

  Yes

  No

  N/A

• Is the defrosting process is being correctly followed.

  Yes

  No

  N/A

• Why not? is this human error or machine/mechanical issue.

• Is all cardboard removed

  Yes

  No

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out

Session 2

• Time

  Date

Task

• Ensure produce waste on floor is minimal

  Yes

  No

  N/A

• CAT 1 NUT and Sesame allergens stored securely in H/C NUT Room, non NUT/Sesame allergens stored segregated, covered all traceability present with luggage tag and allergen label

  Yes

  No

  N/A

• OAL running on Assembly Lines

  Yes

  No

  N/A

• Finished Products Build Sheets on Lines and being followed

  Yes

  No

  N/A

• Are Proseal arms stored correctly

  Yes

  No

  N/A

• Is the area clear of water leaks

  Yes

  No

  N/A

• Do product ingredients meet line standards

  Yes

  No

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out

Session 3

• Time

  Date

Task

• Proseal equipment not left in position to cause harm

  Yes

  No

  N/A

• CAT 1 NUT and Sesame allergens stored securely in H/C NUT Room, non NUT/Sesame allergens stored segregated, covered all traceability present with luggage tag and allergen label

  Yes

  No

  N/A

• OAL running on Assembly Lines

  Yes

  No

  N/A

• Finished Products Build Sheets on Lines and being followed

  Yes

  No

  N/A

• Is Hygiene equipment stored correctly after use

  Yes

  No

  N/A

• Are there air leaks on lines

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are Allergens being separated correctly

  Yes

  No

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out

Session 4

• Time completed

  Date

Task

• Water use kept to minimal to prevent slips, trips & falls (STF) hazards

  Yes

  No

  N/A

• CAT 1 NUT and Sesame allergens stored securely in H/C NUT Room, non NUT/Sesame allergens stored segregated, covered all traceability present with luggage tag and allergen label

  Yes

  No

  N/A

• Finished Products Build Sheets on Lines and being followed

  Yes

  No

  N/A

• OAL running on Assembly Lines

  Yes

  No

  N/A

• Final area walkaround

• Ensure that all machines at end of shift are turned off.

  Compliant

  Non-Compliant

  N/A

• All products covered, allergens locked, area ready for HYGIENE

  Yes

  No

  N/A

• Why not? is there evidence to support why machine is left on?

  Yes

  No

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out

Department Manager Sign Off

• Print Name

• Signature

  Sign

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