Merston Factory Department Manager Cat 4 Walkabout

• Site conducted
  Address

• Location

• Conducted on

  Date

• Prepared by

Cat4

• Date

  Date

• Session 1

Task

• Fire extinguishers in place and fire exits clear

  Yes

  No

  N/A

• Is OAL running on the Assembly Lines

  Yes

  No

  N/A

• Why is it not running?

• Are Finished Products Build Sheets on the Line in the correct order and being followed to standard?

  Yes

  No

  N/A

• Is dirty tooling being sent for cleaning when required?

  Yes

  No

  N/A

• Is Paperwork being managed correctly and showing good quality and visual standards

  Yes

  No

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out?

Session 2

• Time

  Date

Task

• CAYG assessment of area/lines (Remove STF hazards)

  Yes

  No

  N/A

• Why has action not been carried out?

• is OAL running on Assembly Lines?

  Yes

  No

  N/A

• Why not? is this machine or operator error?

• Are Finished Products Build Sheets on Lines in the correct order and being followed to standard

  Yes

  No

  N/A

• Why has action not been carried out?

• Are Gloves left laying around on the line?

  Yes

  No

  N/A

• check condition of steps/platforms

  Safe

  At Risk

  N/A

• What have you done to resolve the issue?

• Monitor giveaway on the lines

  Good

  Fair

  Poor

  N/A

• What are you doing to resolve this issue?

• Any other Concerns Raised/Identified

  Yes

  No

  N/A

• What other issues did you identify?

• What Remedial Action Has Been Taken?

Session 3

• Time

  Date

Task

• Correct use & storage of pallet trucks

  Yes

  No

  N/A

• Is OAL running on Assembly Lines

  Yes

  No

  N/A

• Why is OAL not running? is this operator error or system error

• Are Finished Products Build Sheets on Lines and in the correct order and being followed

  Yes

  No

  N/A

• Why are they not on the line?

• Are Proseal tools left laying around when not in use?

  Yes

  No

  N/A

• Why have they been left laying about? what action is being taken to rectify the issue?

• Are there any air leaks?

• Check gas/print on the lines (Check they are running to standard)

  Pass

  Fail

  N/A

• Any other Concerns Raised/Identified

  Yes

  No

  N/A

• What have you done to fix these issues?

• What Remedial Action Has Been Taken?

Session 4

• Time

  Date

Task

• Pallet stored correctly and steps removed from line

  Yes

  No

  N/A

• What have you done to fix this issue?

• Is OAL running on Assembly Lines?

  Yes

  No

  N/A

• Why is OAL not running? is this operator error or system failure

• Are Finished Products Build Sheets on Lines and in order and being followed

  Yes

  No

  N/A

• Why not? what have you done to fix this issue?

• Have you completed your Final area walkaround of the day?

• Are Check weigher bins empty,film and labels removed from area

  Yes

  No

  N/A

• Why are they still on the line?

• Have all machines at end of shift been turned off?

  Compliant

  Non-Compliant

  N/A

• What machines been left on?

• Any other Concerns Raised/Identified

  Yes

  No

  N/A

• What Remedial Action Has Been Taken?

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