Merston Factory Department Manager Cat 2 & 3 Walkabout

• Site conducted
  Address

• Location

• Conducted on

  Date

• Prepared by

Cat 2&3

• Date

  Date

• Session 1

Task

• Fire extinguishers in place and fire exits clear

  Yes

  No

  N/A

• OAL running on Assembly Lines

  Yes

  No

  N/A

• Finished Products Build Sheets on Lines and being followed

  Yes

  No

  N/A

• Metal detectors left unlocked and open

  Yes

  No

  N/A

• Send dirty tooling for cleaning

  Yes

  No

  N/A

• Why not?

• Are correct procedures for Paperwork, visual standards, use of scales being followed?

  Yes

  No

  N/A

• Why not?

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out

Session 2

• Time

  Date

Task

• Are Produce lines blocked with excessive basket storage

  Yes

  No

  N/A

• Is OAL running on the Assembly Lines

  Yes

  No

  N/A

• Why not?

  Yes

  No

  N/A

• Finished Products Build Sheets on Lines and being followed

  Yes

  No

  N/A

• Reject bins left unlocked and open

  Yes

  No

  N/A

• Check condition of trollies (Are they in good order?)

  Yes

  No

  N/A

• Monitor giveaway on the lines

  Good

  Fair

  Poor

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out?

Session 3

• Time

  Date

Task

• Conduct 1 x TRACCA assessment.

  Yes

  No

  N/A

• Why has this not been carried out?

• Is OAL running on Assembly Lines?

  Yes

  No

  N/A

• Why is it not running? is there a fault?

• Are Finished Products Build Sheets on Lines and being followed to standard?

  Yes

  No

  N/A

• Are Proseal tools left laying around when not in use?

  Yes

  No

  N/A

• Why have they been left laying about?

• check for air leaks

• Are Gas/print/proportions checks on lines being carried out?

  Yes

  No

  N/A

• Why are checks not being carried out?

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out?

Session 4

• Time

  Date

Task

• Is CAYG being carried out?

  Yes

  No

  N/A

• Is OAL running on Assembly Lines?

  Yes

  No

  N/A

• Are Finished Products Build Sheets on Lines and being followed to standard?

  Yes

  No

  N/A

• Final area walkaround

• Is Storage of tooling correct, has film and labels been removed from the area?

  Yes

  No

  N/A

• Why has the film and labels not been removed?

• have all machines at end of shift been turned off?

  Compliant

  Non-Compliant

  N/A

• Concerns Raised/Identified

  Yes

  No

  N/A

• Remedial Action Taken

  Yes

  No

  N/A

• Why has action not been carried out?

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