Information

  • Audit Title

  • Job Description

  • Location
  • Conducted on

  • Prepared by

  • Contractor(s)

  • Work Group (name of crew leader & members)

  • Auditor(s)

  • Additional Representative(s)

Planning

  • Has all planning information met job requirements and a job reference number assigned – including construction drawings

  • Have all consumers who will be impacted been notified letter & door knock

  • Has MG’s agreed sequence been adhered to?

  • Have area syphons been checked and cleared where applicable prior to the commencement of stopping off.

  • Service Provider

Prior to Commencing Work

  • Have you checked for Life Support Customers in today’s work area, and was it safe to proceed with works?

  • Are all relevant SWMS on site?

  • Has the JSA/site risk assessment identified site specific risks, been signed and dated by all crew members and have SWMS for task been identified?

  • Are all identified risk control measures on SWMS and JSA/site risk assessment in place?

  • Has the Traffic/Pedestrian Management Plan been identified/created and available on site and documented on the JSA?

  • Do all personnel have MG passports on site?

  • Is all training, authorisations and qualifications current for the functional role of the passport holder? (Including contractors e.g. traffic management)

  • Is PPE in accordance with Multinet Gas as a minimum and Service Provider expectations and within inspection/ replacement dates?

  • Has all plant and equipment been checked to ensure it is maintained, calibrated prior to use (prestart checks)?

Locate, Prove & Protect

  • Is underground asset locator trained and competent?

  • Have all assets and infrastructure been located and mark out to a quality level B & document on forms/ asset location sheet (Prepare)

  • Have no go zone rules are adhered too - using appropriate tools. (Prepare)

  • Are all DBYD plans (& other) on site? (plan)

  • Have assets been proved by hand using appropriate Non-conductive tools / NDD to establish exact location to a quality level A? Has asset owner approval been received? (pothole)

  • Have assets been protected onsite asset and infrastructure - barriers / communication been completed? (protect)

  • Has supervisor been advised if high risk scenario? (proceed)

Excavation Prepare Mains trench

  • Have insertion entry and exit trenches been excavated to no less than 2m in length.<br>

  • Do:<br>• Insertion pipes (63mm) have a minimum cover of 400mm. <br>• Large diameter pipes have a minimum cover of 600mm

  • Have clearances been established from other assets <br>• 150 mm: when crossing any other utilities<br>• 300 mm: when utilities running parallel with other.

  • (pipework safety) Has approved tester been used to ensure pipe is not electrically live?

  • Have the following Cross bonding leads / method been adhered to: <br>• Have cross bonding leads been used when disconnecting gas pipework?<br> • Have Wet rags been used to eliminate static electricity when cutting / disconnecting plastic pipes<br>• If voltage was detected was – has area been restricted, customer been inform, power isolated, supervisor contacted?<br>• Has earthing stake been correctly used

  • Has mains stop off & purge been completed as MG standard

  • Have Service tapping excavations been prepared correctly. Have mains squeeze off requirements been met for multiple service connection points

Prepare Pipe

  • Has plan for transport and storage of the pipe to be completed without damaging integrity of the pipe?

  • (mains) Has pipe quality been checked and meet MG standards? pipe integrity & no damage

  • Has pipe stringing been recorded on JSA and strung in appropriate locations i.e.: not outside hospitals, across roadways / carparks etc..

  • (up to 63mm) Is butt fuse equipment in serviceable condition, calibrated and regularly tested with pyrometer?

  • Has pipe been cut and clamped appropriately.

  • Has pipe identification been completed - top of pipe, at each side of clamp.

  • Has heating iron been used at 220 degrees using a clean facing tool (irons) and approved paper towel. Once fused has fusion remained undisturbed for 2 minutes and cooled for 15minute in lock clamp.

  • (Large Diameter) Ensure Large diameter butt fusion chip is correct.

  • Approved automatic Butt fusion machine is be used

  • Pipe identification to be on top of pipe, at each side of clamp.

  • Complete a test joint to ensure fusion is functioning appropriately.

  • Ensure pipe is stable in fusion equipment and on rollers.

  • Clean facing tool and heating iron with approved paper towel prior and after use.

  • Ensure heating cycle is completed and cooling time is adhered too.

  • (Electro fusion) Has pipe been Scrape / shamphered and has line up clamp been used

  • Has pipe been marked at centre of coupling on both ends of pipe?

  • Has coupling been fused for required heat time and cooling time is met.

  • Has Operator ID been noted on the joint

Lay Pipe

  • Has copper wire been taped to the pipe every 3 meters?

  • Have end cap to PE pipe been connected to prevent foreign materials from entering during the insertion process.

  • Have insertion bushes been installed at each mains end.

  • During insertion has the <br>• pipe been on rollers &/or bags <br>• pipe been protected from the sharp edge

Pressure Test – 1hrs

  • Has Pressure test been completed using endorsed data logger equipment that is maintained and calibrated? Has the Test been completed for the entire main, for 700 kPa for a minimum of 1 hours.

Connect pipe to main

  • (poly-poly) Has static electricity been controlled by using wet rags

  • Has main been squeezed off and purged using flame trap.

  • Has pressure been released from newly laid main (pressure test step)

  • Has pipe been cut with pipe cutters – scrapped and champered

  • Has centre of coupling been marked on both ends, installing coupling and clamp

  • Has coupling been fused safely for required heat time and ensure cooling time is met

  • Has purging been completed - With reference to the commissioning plan

  • Has waste risk been managed using endorsed procedures/ training? (i.e. coal tar enable/ asbestos or plastic jacket)

  • Has Poly Squeeze off been reinforced using stainless steel repair clamp

  • (Williamson tee) Has an approved MG Welder been used to weld Williamson Tee / shortstop

Commission and purge service

  • Has commission and purging requirements been completed with reference to commissioning plan. <br>Has purge equipment been pressure rated & purging completed at 100% gas.

Connect Services

  • Have Service connections been completed as service laying manual.

Backfill and Reinstate

  • Has trench been backed filled & compacted every 150mm & marker tape been used

  • Has MG approved bedding material been used: <br>• Up to 63mm pipe - 80mm of bedding material below the pipe, 100mm of bedding material either side of the pipe.<br>• Over 63mm pipe - 150mm below and 100mm on either side of the pipe

  • Does reinstatement / clean up meet property owner, Local Government authorities and Vic Roads requirements.

  • Have temporary reinstatement been left in a safe manner and customer notification been completed (letter drop).

Complete Documentation

  • Have relight / red cards been left for customers if required. (refix relight card)

  • Has mainlaying documentation been completed (as trained) – Recording correct mainlaying size, length, pressure, fittings and as laid drawings

  • Has a permanent reinstatement notification been completed

  • Other comment

Sign off

  • Auditor(s)

  • Auditee (Crew Leader)

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