Nadcap Chemical processing - Paint

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Process

• Customer

• Part No

• Description

• Prime Contractor

• Po/Rev Level

• Part Quantity

• Serial/Lot No

• Alloy/Heat Treat Condition/Hardness

• Processing Spec

• other PO Requirements

6.1.2 Paperwork review

• are part no, specs, and rev levels flowed down correctly

  Yes

  No

  N/A

• Are frozen processes identified and if so has customer approval been obtained

  Yes

  No

  N/A

• If a follow on order, have PO requirements been reviewed for change

  Yes

  No

  N/A

• Are processing and inspection test requirements flowed down correctly

  Yes

  No

  N/A

• Does the shop paper provide the following

• Traceable part identification

  Yes

  No

  N/A

• All processing steps identified including procedure numbers as applicable

  Yes

  No

  N/A

• All inspection and test requirements identified

  Yes

  No

  N/A

• All inspection and test results recorded on shop paper or traceable in shop records

  Yes

  No

  N/A

• All relevant variable data from process parameters controlled by operator recorded on shop paper or traceable to job in shop records

  Yes

  No

  N/A

• All operations, inspections and tests done in sequence recorded or traceable to specific process line/workstations, operator/inspector/technician and date done

  Yes

  No

  N/A

• If rework is done are all operations documented

  Yes

  No

  N/A

• All test coupons identified and traceable to specific pieces/lots. Coupons processed through all processing steps on piece/lots they represent including pre- and post cycles and/or mechanical cleaning and thermal cycles

  Yes

  No

  N/A

• All process, test and inspection equipment calibrated and traceable to part shop documents

  Yes

  No

  N/A

• List Equiptment

6.1.3 Process observations

• Recieving,paperwork generation, requirement review and Recieving inspection

• Pre-process cleaning (Record pre cleaning method e.g vapour degrease or none required)

• Pre-thermal operations (record time and temp or none required)

• Time limits between preparation and paint application

• Masking (record masking type tape,wax, none required)

• Do paint materials meet specification/technical data sheet requirements and are materials within shelf life

• Fixuring/racking (record basket,hook,wire,tool)

• Processing (record only if non compliant)

• Post process cleaning (record method)

• Post thermal operations (record time and temperature, time delay since processing, none required)

• Final inspection

• Packing and shipping (record method)

• Solution and/or material testing( reviewed and acceptable, if material testing (paint) what was done

• Periodic and/or lot testing (record testing done e.g lot, visual, thickness. Monthly - salt spray, coating weight etc)

• Was periodic testing done and documented (see table1 )

  Yes

  No

  N/A

6.1.4 Lot acceptance testing/inspection

• Does the definition of "Lot" as established by the supplier conform to the definition outlined by the spec

  Yes

  No

  N/A

• If the parts were shipped before completion of lot testing was this authorised by the customer in writing

  Yes

  No

  N/A

• Did the sampling plan meet spec and/or customer requirements

  Yes

  No

  N/A

• Was hardware held pending resolution of nonconformances noted during testing

  Yes

  No

  N/A

• Was lot testing required

  Yes

  No

  N/A

• Was lot testing preformed and documented

  Yes

  No

  N/A

• Was lot testing in conformance with spec with and/or customer requirements

  Yes

  No

  N/A

6.1.5 Operator control and job acceptance

• List the operators who preformed processing operations

• Are the operators trained and approved

  Yes

  No

  N/A

• Are all operations, inspections and tests properly signed off or stamped and dated as required, by the correct operator or department

  Yes

  No

  N/A

• Describe

• Does all processing, testing, and inspection conform to requirements

  Yes

  No

  N/A

6.1.6 Certification and reports or test reports

• Does certification show compliance to all the requirements and reflect actual data as required

  Yes

  No

  N/A

• Did this job comply with all the requirements

  Yes

  No

  N/A

• Certificate or test report no (NA if certificate raised after audit completed)

• Certification or test report date ( NA if cert not raised)

• Auditee

  Sign

• Auditor

  Sign

Report of Audit findings

• Number of findings

• Number of Non-Conformances

• Number of majors

• Number of observations

• List findings

Evidence

• Evidence submitted 1

• Evidence submitted 2

• Evidence submitted 3

• Evidence submitted 4

• Evidence submitted 5

• Evidence submitted 6

• Auditor

  Sign