Audit
1.1 - Has the last inspection been reviewed?
1.2 - Are there any outstanding actions?
2.1 - Are the unnecessary things removed?
2.2 - Are the frequently used tools / equipments well arranged?
2.3 - Is the floor cleaned regularly and free from oil?
2.4 - Is there enough lighting in the station?
2.5 - Make sure that the emergency switch and switch board are turn off before maintenance.
2.6 - Make sure that the fuse is switch off before maintenance.
2.7 - Make sure that the signboard "Caution, maintenance work is in progress“ is place on the switch board before maintenance begins.
2.8 - Are the PPE used during working?
2.9 - Make sure that there is no one near the machines during operation start-up.
2.10 - Does the worker used earplugs while working in the kernel plant?
2.11 - Are the warning signs placed at the right location?
2.12 - Make sure that there is a pallet covered with rubber underneath the front switch board.
2.13 - Make sure that the switch board is in dry condition (not wet).
2.14 - Make sure that there is no exposed cable wire.
2.15 - Make sure that there is no unsafe act / condition.
3.1 - Are the drains / floor cleaned and free from mud?
3.2 - Are the manholes closed during operation?
3.3 - Does the worker understands the works in a confined space?
3.4 - Is there any warning sign of "Beware of slippery floor" being put up?
3.5 - Is there any warning sign of "Caution, confined space" being put up?
3.6 - Make sure that the tank is labelled.
3.7 - Make sure that there is no unsafe act / condition.
4.1 - Make sure that there is no exposed cable wire.
4.2 - Make sure that the switch board is in dry condition (not wet).
4.3 - Are the manholes closed during operation?
4.4 - Is the steam line pipe covered with insulator?
4.5 - Make sure that the boiler is labelled.
4.6 - Is there any warning sign of "Caution, confined space" being put up for the furnace, steam drum and mud drum?
4.7 - Is there any warning sign being put up at the blow down chamber area?
4.8 - Is there any warning sign being put up at the dust collector area?
4.9 - Does the worker wears face mask while working at the racking furnace?
4.10 - Is there any negative draft during the racking furnace?
4.11 - Are the long racking tools in a good condition?
4.12 - Is the ashes dampened at the soot conveyor?
4.13 - Make sure that there is no unsafe act / condition.
5.1 - Make sure that there is no exposed wire.
5.2 - Make sure that there is a machine guide for belting.
5.3 - Make sure that the fan and airlock are labelled.
5.4 - Make sure that the emergency switch for the fan and airlock is labelled.
5.5 - Make sure that there is no unsafe act / condition.
6.1 - Are the stairs and platforms cleaned regularly and free of oil?
6.2 - Make sure that there is no exposed cable wire.
6.3 - Make sure that there is a machine guide for transmission chain or coupling.
6.4 - Make sure that there is a closed cover for the elevator.
6.5 - Make sure that the elevator is labelled.
6.6 - Make sure that the emergency switch for the elevator is labelled.
6.7 - Make sure that the hand rails and pathways are free from thick dust.
6.8 - Is the floor cleaned regularly and free from kernel?
6.9 - Make sure that the spillage is disposed off or recycled back immediately.
6.10 - Make sure that there is no unsafe act / condition.
7.1 - Is there any warning sign of "Caution, confined space" being put up at the softener?
7.2 - Make sure that the softener is labelled.
7.3 - Is the floor cleaned regularly and in dry condition?
7.4 - Make sure that there is no unsafe act / condition.
8.1 - Are the stairs cleaned regularly and free from kernel?
8.2 - Make sure that there is no exposed wire.
8.3 - Make sure that there is a machine guide for transmission chain or coupling.
8.4 - Make sure that there is a closed cover for the Ribbon conveyor.
8.5 - Make sure that the motor is not in an oily or wet condition.
8.6 - Make sure that the Ribbon conveyor is labelled.
8.7 - Make sure that the emergency switch for the Ribbon conveyor is labelled.
8.8 - Is the floor cleaned regularly and free from kernel?
8.9 - Make sure that any spillage is disposed off or recycled back immediately.
8.10 - Make sure that there is no unsafe act / condition.
9.1 - Is the belting guide placed on the pump?
9.2 - Make sure that there is no exposed wire.
9.3 - Make sure that the motor is not in a wet condition.
9.4 - Make sure that the motor's cover is placed securely and properly.
9.5 - Make sure that the pump is labelled.
9.6 - Make sure that the emergency switch for the pump is labelled.
9.7 - Is the rubber hose for the dosing pump placed neatly?
9.8 - Is there a cover for the chemical dosing tank?
9.9 - Make sure that there is no unsafe act / condition.
10.1 - Are the stairs and platforms cleaned regularly?
10.2 - Make sure that there is no exposed cable wire.
10.3 - Make sure that there is a machine guide for transmission chain.
10.4 - Make sure that there is a closed cover for the scrapper bar conveyor.
10.5 - Make sure that the scrapper bar conveyor is labelled.
10.6 - Make sure that the emergency switch for the scrapper bar conveyor is labelled.
10.7 - Make sure that there is no unsafe act / condition.
11.1 - Is there any warning sign of "Caution, confined space" being put up at the daerator?
11.2 - Is the platform / walkway / handrail in good condition?
11.3 - Is the workplace cleaned?
11.4 - Make sure that there is no unsafe act / condition.
