Information
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
1.0 - Previous Inspection
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1.1 - Has the last inspection been reviewed?
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1.2 - Are there any outstanding actions?
2.0 - General Matter
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2.1 - Are the unnecessary things removed?
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2.2 - Are the frequently used tools / equipments well arranged?
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2.3 - Is the floor cleaned regularly and free from oil?
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2.4 - Is there enough lighting in the station?
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2.5 - Make sure that the emergency switch and switch board are turn off before maintenance.
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2.6 - Make sure that the fuse is switch off before maintenance.
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2.7 - Make sure that the signboard "Caution, maintenance work is in progress“ is place on the switch board before maintenance begins.
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2.8 - Are the PPE used during working?
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2.9 - Make sure that there is no one near the machines during operation start-up.
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2.10 - Are the warning signs placed at the right location?
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2.11 - Make sure that there is a pallet covered with rubber underneath the front switch board.
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2.12 - Make sure that the switch board is in dry condition (not wet).
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2.13 - Make sure that there is no exposed cable wire.
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2.14 - Is the light fitting in good condition?
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2.15 - Make sure that there is no unsafe act / condition.
3.0 - Tank (Integrated Tank, Clarifier Tank, Pure Oil Tank, Sludge Tank, Drain Tank, Decanter Feed Tank & Sand Trap Tank)
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3.1 - Are the drains / floor cleaned and free from oil?
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3.2 - Make sure that the spillage is disposed off or recycled back immediately.
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3.3 - Is there any warning sign being put up to prevent anyone from going into the tank without permit, and to warn about the slippery condition, or hot surfaces?
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3.4 - Make sure that the tank is labelled.
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3.5 - Make sure that there is no unsafe act / condition.
4.0 - Pump (Crude Oil Pump, Decanter Feed Pump, Sludge Pit Pump, Oil Recovery Pump, ORT Pump)
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4.1 - Is there any belting guide placed on the pump?
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4.2 - Make sure that the motor is not in an oily or wet condition.
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4.3 - Make sure that the pump is labelled.
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4.4 - Make sure that the emergency switch for the pump is labelled.
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4.5 - Make sure that the spillage is disposed off or recycled back immediately.
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4.6 - Make sure that there is no unsafe act / condition.
5.0 - Decanter
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5.1 - Are the stairs cleaned regularly and free from oil?
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5.2 - Make sure that there is a machine guide for transmission chain.
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5.3 - Make sure that the emergency switch for the decanter is labelled.
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5.4 - Make sure that the spillage is disposed off or recycled back immediately.
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5.5 - Make sure that there is no unsafe act / condition.
6.0 - Pit (Sludge Pit, Condensate Pit)
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6.1 - Are the hand rails on the side of the pit in good condition?
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6.2 - Is there any warning sign being put up to prevent anyone from entering the pit?
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6.3 - Make sure that there is a closed cover for the pit drain.
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6.4 - Make sure that the spillage is disposed off or recycled back immediately.
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6.5 - Make sure that there is no unsafe act / condition.
7.0 - Vibrating Screen
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7.1 - Are the stairs cleaned regularly and free from oil?
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7.2 - Make sure that there is a machine guide for belt.
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7.3 - Make sure that the motor is not in an oily or wet condition.
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7.4 - Make sure that the emergency switch for the vibrating screen is labelled.
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7.5 - Make sure that the spillage is disposed off or recycled back immediately.
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7.6 - Make sure that there is no unsafe act / condition.
8.0 - Ribbon Conveyor (Decanter Cake CV)
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8.1 - Are the stairs cleaned regularly and free from oil?
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8.2 - Make sure that there is a machine guide for transmission chain or coupling.
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8.3 - Make sure that there is a closed cover for the Ribbon conveyor.
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8.4 - Make sure that the motor is not in an oily or wet condition.
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8.5 - Make sure that the Ribbon conveyor is labelled.
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8.6 - Make sure that the emergency switch for the Ribbon conveyor is labelled.
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8.7 - Is the light fitting in good condition?
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8.8 - Make sure that any spillage is disposed off or recycled back immediately.
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8.9 - Make sure that there is no unsafe act / condition.
Sign Off
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On site representative
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Auditor's signature