PDC 5S Audit - Toyota Area - 5104B

Exit Route: Map is posted and route is unobstructed

Min/Max Adherence: No overflow condition exists. Supplies, components, WIP, FG, and empty packaging are within defined limits. No parts are on the floor.

Unused tools, parts, or equipment: Area is free of unused tools, equipment or parts - and free of those used by other departments.

Personal Items: Area is free of personal items except in explicitly designated locations.

Slip/Trip Hazards: Area is free of trip/slip hazards

Safety Item Accessibility: Exits, fire extinguishers, eyewash stations, spill kits, e-stops, etc are accessible.

Shadowboards: Board is fully stocked and items are returned to board when not in use.

Coat racks and personal belonging cabinets: Fixtures and area are clean and well organized.

Scrap and Non-Conforming Material: Has all scrap been dispositioned?

Racks/Bins/Cabinets/ Furniture: All are clean, in good appearance and being used for intended purpose.

Computers/Printers/ Scanners & Related Wiring: Equipment is clean and appears to be operating properly. Cables/wires are well organized and secure.

Fans: All fans in the area are clean with no dust accumulation or debris on blades or grille.

Waste removal: Standard Garbage, Paper, Plastic/Bottle, and Compost bins are in proximity. Bins are clean and not overflowing.

Lighting: Lighting appears sufficient for area. All bulbs are working and clean.

Light Fixtures: Tops of light fixtures are clean

Floor: Floor appears clean and recently swept/mopped.

Mutilation protection: Area mutilation protection is in place where appropriate and is in good condition.

Work cells and individual stations are identified.: Cell/Line and individual stations are identified with standard MAFACT signage.

Movable items: Movable items have homes defined by shadowboxing/signage and items are located to standard.

Min/Max Inventory levels defined: Min and Max inventory levels for stocked supplies, components, WIP, and empty packaging are clearly communicated with signage, shadowboxing, or other visual signals.

Location Labels: Labels are in place, in good condition and reflect contents.