Plant Process Audit

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

AREA 1

• Area?

  Select Blending Stuffing Continuous 1 Continuous 2 Batch ovens Slice Line 1 Slice Line 2 Slice Line 3 Slice Line 4 Slice Line 5 Pack 1 Pack 4 Other

  • Blending
  • Stuffing
  • Continuous 1
  • Continuous 2
  • Batch ovens
  • Slice Line 1
  • Slice Line 2
  • Slice Line 3
  • Slice Line 4
  • Slice Line 5
  • Pack 1
  • Pack 4
  • Other

• Add notes...

Process Monitoring

• Process monitor available?

  Yes

  No

  N/A

• Process monitor up to date?

  Yes

  No

  N/A

• Downtime visibly recorded/addressed?

  Yes

  No

  N/A

Production Rates

• Does the supervisor know his/her line standard?

  Yes

  No

  N/A

• Does the supervisor know his/her current attainment goal?

  Yes

  No

  N/A

• Does the supervisor know his/her current attainment?

  Yes

  No

  N/A

• Is the line running at standard?

  Yes

  No

  N/A

• Are all avoidable delays being avoided (observe)?

  Yes

  No

  N/A

• Do at least 3 team members know their daily goal?

  Yes

  No

  N/A

Production Area

• Floor loss minimal?

  Yes

  No

  N/A

• All equipment in its place?

  Yes

  No

  N/A

AREA 2

• Area?

  Select Blending Stuffing Continuous 1 Continuous 2 Batch ovens Slice Line 1 Slice Line 2 Slice Line 3 Slice Line 4 Slice Line 5 Pack 1 Pack 4 Other

  • Blending
  • Stuffing
  • Continuous 1
  • Continuous 2
  • Batch ovens
  • Slice Line 1
  • Slice Line 2
  • Slice Line 3
  • Slice Line 4
  • Slice Line 5
  • Pack 1
  • Pack 4
  • Other

• Add notes...

Process Monitoring

• Process monitor available?

  Yes

  No

  N/A

• Process monitor up to date?

  Yes

  No

  N/A

• Downtime visibly recorded/addressed?

  Yes

  No

  N/A

Production Rates

• Does the supervisor know his/her line standard?

  Yes

  No

  N/A

• Is the line running at standard?

  Yes

  No

  N/A

• Does the supervisor know his/her current attainment?

  Yes

  No

  N/A

• Are all avoidable delays being avoided (observe)?

  Yes

  No

  N/A

• Do at least 3 team members know their daily goal?

  Yes

  No

  N/A

• Does the supervisor know his/her current attainment goal?

  Yes

  No

  N/A

Production Area

• Floor loss minimal?

  Yes

  No

  N/A

• All equipment in its place?

  Yes

  No

  N/A

AREA 3

• Area?

  Select Blending Stuffing Continuous 1 Continuous 2 Batch ovens Slice Line 1 Slice Line 2 Slice Line 3 Slice Line 4 Slice Line 5 Pack 1 Pack 4 Other

  • Blending
  • Stuffing
  • Continuous 1
  • Continuous 2
  • Batch ovens
  • Slice Line 1
  • Slice Line 2
  • Slice Line 3
  • Slice Line 4
  • Slice Line 5
  • Pack 1
  • Pack 4
  • Other

• Add notes...

Process Monitoring

• Process monitor available?

  Yes

  No

  N/A

• Process monitor up to date?

  Yes

  No

  N/A

• Downtime visibly recorded/addressed?

  Yes

  No

  N/A

Production Rates

• Does the supervisor know his/her line standard?

  Yes

  No

  N/A

• Is the line running at standard?

  Yes

  No

  N/A

• Does the supervisor know his/her current attainment goal?

  Yes

  No

  N/A

• Does the supervisor know his/her current attainment?

  Yes

  No

  N/A

• Are all avoidable delays being avoided (observe)?

  Yes

  No

  N/A

• Do at least 3 team members know their daily goal?

  Yes

  No

  N/A

Production Area

• Floor loss minimal?

  Yes

  No

  N/A

• All equipment in its place?

  Yes

  No

  N/A

• Is there evidence of quick-change tooling?

  Yes

  No

  N/A

General

• Plant has an Action Item List?

  Yes

  No

  N/A

• Action Item list actively being used?

  Yes

  No

  N/A

• Project List up to date?

  Yes

  No

  N/A

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