Procon QAP - 16 Production Build Stage Quality Inspections

Title Page

Site/Project conducted
Conducted on
Prepared by
Location

Procon Quality Build Inspections

All processes in the floor assembly process to be fully recorded.
Record module reference number(s)
Steel assembly drawings issued?
Floor Beams set out for Module ID in sequence.
Joists set out as per steel assembly drawings.
Correct size Bolt, Washers & Bolt used.
VCL layer installed over joists
Square floor prior to fitting cemrock.
Cemrock floor boards fixed to top of floor joists with correct fixings and spacings.
Floor cassette is lifted onto frame stands to complete next activities.
Flat straps fitted to underside of joists.
Insulation fitted to underside of floor joist (on GF units only)
Insulation sealed & joints with foil tape.
Insulation fitted between joists (FF units only)
Operative sign off for floor assembly
Supervisor sign off for floor assembly

Roof Build Assembly

All processes in the floor assembly process to be fully recorded.
Roof Beams set out for Module ID in sequence.
Roof purlins set out as per module steel assembly drawing.
Diagonal bracing fitted as be module steel assembly drawing.
Topdec panels fitted as per layout with correct overhang (75mm past stanchion with composite panel - flush with post when back to back units)
Roofing contractor to be scheduled 1 week in advance.
Topdec joints welded as specified.
Operative sign off for floor assembly
Supervisor sign off for floor assembly

Module assembly

Stanchions are set out as per module steel assembly drawings
Floor & Roof Beam are bolted to Stanchions.
Operative sign off for floor assembly
Supervisor sign off for floor assembly

Fire Protection to steel stanchions.

Glasrock Firecase is fitted to stanchions as per External wall detail.

Offline Works - Manufacture of wall panels.

Wall panel drawing is to be issued from Procon Internal Design.
Wall panel drawing received.
Structural openings manufactured as per wall panel drawings.
Operative sign off for wall manufacturing assembly
Supervisor sign off for wall manufacturing assembly

Erecting external wall panel into module.

Wall panel set into correct module - Check Building Elevation Drawing.
Wall panel set in position and location on gridline.
Fermacell is fixed to the studwork using correct glue and staples (as per fire test)
Staples have filler applier over.
Insulation installed between timber studs - Spec as per drawing.
Show label and specification of insulation
Operative sign off for erecting ext wall.
Supervisor sign off for erecting ext wall.

Erecting Fire Ceiling

Details as per Procon Fire Test.
When setting out MF5 channels ensure sufficient room is left for accessing bolts when installing units.
Gypframe MF5 channel fitted at 400mm centers with 25mm lath insert.
50mm Isover 1200 Acoustic insulation installed.
2 nr 15mm Fireline boards fitted and staggered.
Operative sign off for fire ceiling assembly
Supervisor sign off for fire ceiling assembly

Erecting Internal Walls

Wall type drawing is issued from Procon Document Controller.
Internal walls are set out as per wall type drawing dimensions.
Add wall types applicable to the project.
Plasterboard linings and insulation fitted to studs as per wall type make up.
- Ext - Wall type 01
- Int - Wall type 01
- Int - Wall type 02
- Int - Wall type 03
- Int - Wall type 04
- Int - Wall type 05
- Int - Wall type 06
- Int - Wall type 07
- Int - Wall type 08
Walls erected with deflection head and flat strap details as per Gyproc details.
Letter boxing for services completed - correct heights.
All plasterboard screwed at correct centres.
M&E first fix completed within wall assembly and at correct heights.
Operative sign off for internal wall assembly
Supervisor sign off for internal wall assembly

Ext Doors & Windows

Ext Door fitted in correct aperture - check door schedule.
Door linings fitted correctly.
Ext Windows fitted in correct aperture - check window schedule.
Window board and linings fitted correctly.
Operative sign off for ext door and window installation (SubContractor)
Supervisor sign off for ext door and window installation.

Material Checklist

Has the material list for the building installation been produced?
Confirm with you line manager where the list is?
Has the material that is stored in the building been checked against the list and all confirmed to be in place?
Has the building been walked prior to been split and all plasterboard required to complete internal walls fixed to wall beside final location?
Has all the material been stored in the first modules for delivery?
Has contact been made with the site managers to confirm that they are happy with the list?
Is any additional materials required by the site managers?
Add signature

Final Supervisor Walk Through

All floors checked that screws are fully fixed down and no screw head are protruding?
Have the joints in the flooring been glued?
All screw heads in plasterboard walls are not protruding and left flush with the plasterboard?
All screw heads in plasterboard ceilings are not protruding and left flush with the plasterboard?
All door and screen opes are checked to be in the correct position and the openings are the correct size?
On back to back modules where there is a door has the flooring been cut back on both modules to allow a full sheet be fitted through the door way?
Is the baseplate arrangement accessible for bolting the building together (particularly around back to back modules)?
The cladding start and and finished levels on multi storey building have been checked at the midband to confirm the midband panel will fit?
Have all sockets been checked that they have not been covered?
Is there an access hatch required in the electrical cupboard and has this been cut out?
Have all ground been checked particularly around handrail rail locations?
Have all the popups in the floor been checked to confirm that they are cut out?
Have the letterboxes for the electrical works either been marked out on the walls or a drawing received?
Can you confirm with your line manager if this is required on this project?
Have all letterboxes been formed and work complete?
Has tape and jointing been complete to the letterboxing?
Have the letterboxes for the plumbing works either been marked out on the walls or a drawing received?
Can you confirm with your line manager if this is required on this project?
Have all letterboxes been formed and work complete?
Have the letterboxes for the mechanical works either been marked out on the walls or a drawing received?
Can you confirm with your line manager if this is required on this project?
Have all letterboxes been formed and work complete?
Have the letterboxing between the floors been cut out?
Sign off from person who checked building
Sign off from factory supervisor