PUMP - SERVICE CHECKLIST

• Date

  Date

• Customer

• Location

  Select

• Phone number

• Job Number

• Order Number

• Equipment Model/Plant Number

• Serial Number

• Other

• Technician Name

• Engine Hours

COMPLETE TAKE 5

• COMPLETE TAKE 5

• LUBRICATING

• Check Oil Level

  YES

  NO

  N/A

• Check for leaks

  YES

  NO

  N/A

• Change Oil Filters

  YES

  NO

  N/A

• Change Engine Oil

  YES

  NO

  N/A

• COOLING

• Check Coolant Level

  YES

  NO

  N/A

• Check for leaks

  YES

  NO

  N/A

• Check for radiator restrictions

  YES

  NO

  N/A

• Check hoses

  YES

  NO

  N/A

• Check belts and pulleys

  YES

  NO

  N/A

• Check block heater

  YES

  NO

  N/A

• Check glycol level

  YES

  NO

  N/A

• Check coolant filter

  YES

  NO

  N/A

• FUEL

• Check fuel level

  YES

  NO

  N/A

• Check for leaks

  YES

  NO

  N/A

• Drain sediment from day tank (If Applicable)

  YES

  NO

  N/A

• Change Fuel filters

  YES

  NO

  N/A

• AIR / EXHAUST

• Check for leaks

  YES

  NO

  N/A

• Check for restrictions

  YES

  NO

  N/A

• Check breathers

  YES

  NO

  N/A

• Check exhaust rain cap (If applicable)

  YES

  NO

  N/A

• Change air filters

  YES

  NO

  N/A

• Clean Engine

  YES

  NO

  N/A

• OTHER

• Check battery electrolyte

  YES

  NO

  N/A

• Check charging volts

  YES

  NO

  N/A

• Check starting system

  YES

  NO

  N/A

• Clean battery terminals

  YES

  NO

  N/A

• Check engine instruments

  YES

  NO

  N/A

• Check display panel

  YES

  NO

  N/A

• Check vibration level

  YES

  NO

  N/A

• Visual assessment of exhaust smoke

  YES

  NO

  N/A

• Check condition of canopy

  YES

  NO

  N/A

• Check for any damaged electrical wires / cables

  YES

  NO

  N/A

• Check engine mounts

  YES

  NO

  N/A

• Check engine shutdowns

  YES

  NO

  N/A

• Ensure unit is clean

  Media

PUMPSET

• WET END

• Check for mechanical seal leaks

  YES

  NO

  N/A

• Change mechanical seal / oil

  YES

  NO

  N/A

• Check coupling alignment and condition

  YES

  NO

  N/A

• Change pump coupling rubber/s

  YES

  NO

  N/A

• Check / adjust wet end clearances

  YES

  NO

  N/A

• Change pump wet parts

  YES

  NO

  N/A

• Check bearing temperature / end float

  YES

  NO

  N/A

• Check pump shaft seals

  YES

  NO

  N/A

• Check impeller / wear plates

  YES

  NO

  N/A

• PUMPING SYSTEM

• Check compressor air filter / hose

  YES

  NO

  N/A

• Check compressor drive belt

  YES

  NO

  N/A

• Check compressor performance

  YES

  NO

  N/A

• Check priming tee filter

  YES

  NO

  N/A

• Check priming tee ball / seat

  YES

  NO

  N/A

• Check priming tee jet / nozzle

  YES

  NO

  N/A

• ANCILLARIES

• Check non return valve

  YES

  NO

  N/A

• Check vacuum gauge

  YES

  NO

  N/A

• Check pressure gauge

  YES

  NO

  N/A

• Check gear box butterfly valve

  YES

  NO

  N/A

• Check condition of hose couple o-rings

  YES

  NO

  N/A

• Check for all mounting bolts, skid, chassis

  YES

  NO

  N/A

• Check shut down operations

  YES

  NO

  N/A

• Check all guarding

  YES

  NO

  N/A

RECORD ON TEST

• Hours Start

• Hours Stop

• Engine Oil Pressure

• Engine Temperature

• Battery Volts - LOW

• Battery Volts - HIGH

• Specific Gravity of Starting battery

• SET LEFT IN STANSDBY

  YES

  NO

FINAL CHECKS

• Additional Comments

• Technicians Name

• Technician Signature

  Sign

• Customer Name

• Customer Signature

  Sign