QA only Gemba

• Conducted on

  Date

• Prepared by

Sample 1 of Work Being Processed

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Are issued components correct to the works order?

  Yes

  No

  N/A

Sample 2 of Work Being Processed

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Are issued components correct to the works order?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

500

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

4500-1

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

4500-2

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

400

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

General

• Check a sample of calibrated equipment, is this correct?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins / Wheel barrows / Swarf Collectors controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

Star 32

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

Star 16

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

Star 20

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

Star 20B

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

2600Y

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

2600LY

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

220LY

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

General

• Check a sample of calibrated equipment, is this correct?

  Yes

  No

  N/A

• Check a sample of raw material waiting for one of the lines?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins / Wheel barrows / Swarf Collectors controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

Assembly Area

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Are issued components correct to the works order?

  Yes

  No

  N/A

Welding Area

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

House keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

Matsurra

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

General

• Check a sample of calibrated equipment, is this correct?

  Yes

  No

  N/A

House keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins / Wheel barrows / Swarf Collectors controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

Cut P350

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

Cut E350

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

General

• Check a sample of calibrated equipment, is this correct?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Is the material correct to the issued requirements?

  Yes

  No

  N/A

• Are any gauges required and available?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

General

• Check a sample of calibrated equipment, is this correct?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are bins controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

Laser Marker

• Review Q074 - Is this complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Are any quality issues identified?

  Yes

  No

  N/A

Passivation

• Has the daily check sheet been conducted?

  Yes

  No

  N/A

• Are the passivation tanks set correctly?

  Yes

  No

  N/A

• Is the product suitable for passivation?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

Packing

• Are product waiting to be packed stored in clean containers?

  Yes

  No

  N/A

• Has line clearance been completed?

  Yes

  No

  N/A

• Have all the processes been completed on the system?

  Yes

  No

  N/A

• Is there a C of C or Delivery note available? Is this correct?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes

• Take two GRN Numbers and lengths from bar stores, Are these correct on the system?

  Yes

  No

  N/A

• Take two GRN Numbers and quantities from finished goods, Are these correct on the system?

  Yes

  No

  N/A

Racking / QC

• Review all Q074's in pack - Are these complete and correct at time of GEMBA?

  Yes

  No

  N/A

• Are the Q074 details correct to the works order?

  Yes

  No

  N/A

• Is the drawing correct to both Q074 and Works order?

  Yes

  No

  N/A

Equipment Check

• Check 1 item of measuring equipment, Is this correctly identified and calibrated?

  Yes

  No

  N/A

• Check 1 Ring gauge, is this correctly identified and calibrated?

  Yes

  No

  N/A

• Check 1 Plug gauge, is this correctly identified and calibrated?

  Yes

  No

  N/A

Quarantine Area?

• Check 1 item in quarantine cupboard, is this correct on the system?

  Yes

  No

  N/A

House Keeping / Environmental

• Is the area tidy and free from excess clutter?

  Yes

  No

  N/A

• Is the floor and work tops clean and tidy?

  Yes

  No

  N/A

• Are all containers correctly stored?

  Yes

  No

  N/A

• Are bins controlled and tidy?

  Yes

  No

  N/A

• Is the floor free from any spillages?

  Yes

  No

  N/A

Notes

• Notes