Start Up Checklist / Change Over / Shut Down Checklist

• Start Up Checklist

• This Check List is to be completed by a representative from Production, Sanitation and QC. The line is not permitted to start until all At Risk items have been corrected and all 3 members of the inspection team sign off on the inspection.

• Conducted on

  Date

• Type of Check Being Done

  Start Up

  Change Over

  Shut Down

• Add Line Inspection

Line Inspection

• Click here to Select Production Line Being Inspected

  Granola Line

  Cracker Line

  Pouch Line

Cracker Kitchen

• Mixer - Inside, Outside, Inlets

  Safe

  At Risk

  N/A

• Dough Dumper

  Safe

  At Risk

  N/A

• Dough Trough

  Safe

  At Risk

  N/A

• Guillotine - blade, guards, catch tray, conveyor, touch screen

  Safe

  At Risk

  N/A

• Proofing Belt / Metal Detector Conveyor - rollers, guide rails, scraper, catch trays, floor

  Safe

  At Risk

  N/A

• Laminator Hopper, rollers, floor

  Safe

  At Risk

  N/A

• Trim Return Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Flour Type Correct for Next Order

  Yes

  No

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Laminator

• Laminator Hopper, rollers, floor

  Safe

  At Risk

  N/A

• Laminator Conveyors, rollers, scrapers, support structure, floor, guards

  Safe

  At Risk

  N/A

• Laminator Program Correct for Next Order

  Safe

  At Risk

  N/A

• Gauge Rollers, guards, scrapers, catch trays, belts

  Safe

  At Risk

  N/A

• Relaxing Belt, rollers, scrapers, air

  Safe

  At Risk

  N/A

• Rotary Cutter, belt, guard, anvil, rollers

  Safe

  At Risk

  N/A

• Trim Return Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Salter - hoppers, belt, catch tray

  Safe

  At Risk

  N/A

• Panner Belt, rollers, scraper

  Safe

  At Risk

  N/A

• Oven Entrance, Interior and Exit

  Safe

  At Risk

  N/A

• Oven Settings Correct for Next Order

  Safe

  At Risk

  N/A

• Oil Type Correct for Next Order

  Safe

  At Risk

  N/A

• Incline Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Flat belt, 90° Conveyors (2), catch trays

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Capper Room

• Decline Belt, rollers, catch trays

  Safe

  At Risk

  N/A

• Rotodex Infeed Slides

  Safe

  At Risk

  N/A

• Capper Box - belt, guards, scraper, operator controls

  Safe

  At Risk

  N/A

• Cream Heads

  Safe

  At Risk

  N/A

• Capper Heads

  Safe

  At Risk

  N/A

• Spiral Infeed Conveyor, guards, rollers, scraper, catch trays, floor

  Safe

  At Risk

  N/A

• Spiral Entrance

  Safe

  At Risk

  N/A

• Spiral Room - conveyor, walls, ceiling, floor

  Safe

  At Risk

  N/A

• Belt 3 (along wall from capper) - rollers, catch trays, floor

  Safe

  At Risk

  N/A

• Cream Mixer 1 - piping, pump, filter at flow plate

  Safe

  At Risk

  N/A

• Cream Mixer 2 - piping, pump, filter at flow plate

  Safe

  At Risk

  N/A

• Cream Holding Tank 2 - piping, pump, floor

  Safe

  At Risk

  N/A

• Cream Holding Tank 3 - piping, pump, floor

  Safe

  At Risk

  N/A

• Wash Bay 2 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Cracker TNA

• Belt 5 Outfeed Conveyor - inside, rollers, floor

  Safe

  At Risk

  N/A

• Tumbler Replacement Conveyor - inside, rollers, floor

  Safe

  At Risk

  N/A

• Accumulator

  Safe

  At Risk

  N/A

• Ceiling vents and ceiling tiles above cracker mezzanine - clean, in place, ceiling tiles seated correctly

  Safe

  At Risk

  N/A

• Incline after Accumulator - inside, rollers, floor, inside motor guarding

  Safe

  At Risk

  N/A

• Vibrating Conveyor After Accumulator, screen, dust collector

  Safe

  At Risk

  N/A

• TNA Cone

  Safe

  At Risk

  N/A

• TNA Buckets

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s) - WIP Station, totes

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Casing

• Spiral Exit Belt, rollers, scraper, floor

  Safe

  At Risk

  N/A

• Belt 3 - Along Wall from Capper, scraper, floor

  Safe

  At Risk

  N/A

• Belt 5, rollers, covers, floor

  Safe

  At Risk

  N/A

• Case Packer Infeed Conveyors

  Safe

  At Risk

  N/A

• Box Blow Off Totes - Inside, Under

  Safe

  At Risk

  N/A

• Case Former (Wexxar) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Empty Case Conveyors

  Safe

  At Risk

  N/A

• Case Packer - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Case Labeler Set Up for Next Order

  Safe

  At Risk

  N/A

• All Rolls of Preprinted Labels from Previous Order Removed

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Case Wedge Conveyor and Conveyors to Palletizer

  Safe

  At Risk

  N/A

• Palletizer - Inside, Under Turn Table, Floor, Surrounding Area

  Safe

  At Risk

  N/A

• Palletizer Stairs

  Safe

  At Risk

  N/A

• Correct Pallets in Palletizer for Next Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Cases from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Finished Product from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Cracker Boxing

• WIP Station Clear - totes, floor

  Safe

  At Risk

  N/A

• LJ Picker - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Reject Bins/Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Laser Dater Set Up for Next Order

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Metal Detector Reject Cage Empty - By QC

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set Up for Next Order - By QC

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Overall Evaluation of Line

• Rate the overall readiness/cleanliness of the production line.

  Start Up On Time and 2 or less Issues to Correct

  Start Up On Time, but 3 or more issues to correct

  Start Up Impacted, Many Issues to Correct

• Sanitation Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Productyion Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• QC Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

Granola Kitchen

• Mixer - Inside, Outside, Inlets, Butterfly Valve

  Safe

  At Risk

  N/A

• Chunker

  Safe

  At Risk

  N/A

• Incline Conveyor (giraffe)

  Safe

  At Risk

  N/A

• Conbar - hopper, rollers, scraper, catch tray, oil system

  Safe

  At Risk

  N/A

• Inclusion Dispenser(s)

  Safe

  At Risk

  N/A

• Rake(s)

  Safe

  At Risk

  N/A

• 1st Compaction Roller, scraper, catch tray

  Safe

  At Risk

  N/A

• 2nd Compaction Roller, scraper, catch tray

  Safe

  At Risk

  N/A

• Woody, guard, pipes, hoses

  Safe

  At Risk

  N/A

• Melter 1, pipes, pump

  Safe

  At Risk

  N/A

• Holding Kettle 1, pipes, pump

  Safe

  At Risk

  N/A

• Melter , pipes, pump

  Safe

  At Risk

  N/A

• Holding Kettle 2, pipes, pump

  Safe

  At Risk

  N/A

• Wash Bay 1 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Cooling Tunnel 1 - belt, doors, handles, rollers<br>Open all doors and inspect with a flashlight

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Guillotine

• Steamer at cooling tunnel 1 and catch tray

  Safe

  At Risk

  N/A

• Slicer - guard, anvil

  Safe

  At Risk

  N/A

• Trim reject conveyor and UHMW slide

  Safe

  At Risk

  N/A

• Spreader Cart, scraper, catch trays

  Safe

  At Risk

  N/A

• Guillotine - blade, anvil, guards, catch tray, conveyor, touch screen

  Safe

  At Risk

  N/A

• Enrober

  Safe

  At Risk

  N/A

• Holding Tanks, pipes, pumps

  Safe

  At Risk

  N/A

• Guillotine Melter

  Safe

  At Risk

  N/A

• Enrober Replacement Conveyor, scraper, catch tray

  Safe

  At Risk

  N/A

• Steamer at cooling tunnel 2 and catch tray

  Safe

  At Risk

  N/A

• Cooling Tunnel 2 - belt, doors, handles, rollers<br>Open all doors and inspect with a flashlight

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Sig 1

• DFR (trombone) Conveyors - guards, rollers, scrapers, bar aligners, catch trays

  Safe

  At Risk

  N/A

• Metal Detector - Inside, outside, conveyor, bar aligner, rollers

  Safe

  At Risk

  N/A

• Metal Detector/Rework Rejection Conveyor, rollers

  Safe

  At Risk

  N/A

• Sepal Conveyors, Carriage Belt 1, rollers, scrapers, catch trays

  Safe

  At Risk

  N/A

• Sig 1 infeed conveyors, touch screens, rollers, scrapers, lugs (pins), guards, guard handles, catch trays

  Safe

  At Risk

  N/A

• Unwrapped Bar Blow Off Totes/Stands - inspect underside of flaps and inside of stands

  Safe

  At Risk

  N/A

• Wrapped Bar Reject Box

  Safe

  At Risk

  N/A

• X-Ray - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• X-Ray Reject Bins - Emptied by QC

  Safe

  At Risk

  N/A

• Reject/WIP Boxes After X-Ray

  Safe

  At Risk

  N/A

• Demaurex Buckets, Boxes, Support Structure, Floor

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Reject Bins-Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set Up for Next Order - By QC

  Yes

  No

  N/A

• Box Incline Conveyor to Merge

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, Blue Recycling Tote Empited

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Box Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Film Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Sig 2

• Sepal Conveyors and bar aligner between lines 1 and 2

  Safe

  At Risk

  N/A

• Carriage Belt 2, rollers, scrapers, catch trays

  Safe

  At Risk

  N/A

• Sig 2 infeed conveyors, touch screens, rollers, scrapers, lugs (pins), guards, guard handles, catch trays

  Safe

  At Risk

  N/A

• Unwrapped Bar Blow Offs - Totes and inside of guards where bars hit

  Safe

  At Risk

  N/A

• Wrapped Bar Reject Box

  Safe

  At Risk

  N/A

• X-Ray - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• X-Ray Reject Bins - Emptied by QC

  Safe

  At Risk

  N/A

• Reject/WIP Boxes After X-Ray

  Safe

  At Risk

  N/A

• Demaurex Buckets, Boxes, Support Structure, Floor

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Reject Bins-Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set Up for Next Order - By QC

  Yes

  No

  N/A

• Box Incline Conveyor to Merge

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, Blue Recycling Tote Empited

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Box Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Film Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Sig 3

• Sepal Conveyors and bar aligner between lines 2 and 3

  Safe

  At Risk

  N/A

• Carriage Belt 3, rollers, scrapers, catch trays

  Safe

  At Risk

  N/A

• Sepal Conveyors after line 3 - re-feed belt, Bar aligner, bar accumulator, rollers, catch trays

  Safe

  At Risk

  N/A

• Sig 3 infeed conveyors, touch screens, rollers, scrapers, lugs (pins), guards, guard handles, catch trays

  Safe

  At Risk

  N/A

• Unwrapped Bar Blow Offs - Totes and inside of guards where bars hit

  Safe

  At Risk

  N/A

• Wrapped Bar Reject Box

  Safe

  At Risk

  N/A

• X-Ray - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• X-Ray Reject Bins - Emptied by QC

  Safe

  At Risk

  N/A

• Reject/WIP Boxes After X-Ray

  Safe

  At Risk

  N/A

• Demaurex Buckets, Boxes, Support Structure, Floor

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Reject Bins-Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Box Incline Conveyor to Merge

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set up for Next Order - By QC

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, Blue Recycling Tote Empited

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Box Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Film Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Casing

• Conveyors After Merge

  Safe

  At Risk

  N/A

• Box Blow Off totes - Inside, Floor

  Safe

  At Risk

  N/A

• Case Former (Wexxar) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Empty Case Conveyors

  Safe

  At Risk

  N/A

• SLS - Inside, On Top, Floor, Stairs/Platforms

  Safe

  At Risk

  N/A

• Robots - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Filled Case Conveyors, Floor

  Safe

  At Risk

  N/A

• Case Closers (2) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Case Labeler 1 and 2 Set Up for Next Order - By QC

  Safe

  At Risk

  N/A

• All Rolls of Preprinted Labels from Previous Order Removed

  Safe

  At Risk

  N/A

• Palletizer - Inside, Under Turn Table, Floor, Surrounding Area

  Safe

  At Risk

  N/A

• Correct Pallets in Palletizer for Next Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Cases from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Finished Product from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Overall Evaluation of Line

• Rate the overall readiness/cleanliness of the production line.

  Start Up On Time and 2 or less Issues to Correct

  Start Up On Time, but 3 or more issues to correct

  Start Up Impacted, Many Issues to Correct

• Sanitation Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Production Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• QC Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

Pouch TNA

• Wash Bay 3 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Dumper

  Safe

  At Risk

  N/A

• Dumper Hopper

  Safe

  At Risk

  N/A

• Incline Conveyor, rollers, support structure

  Safe

  At Risk

  N/A

• Top Hopper (after incline conveyor) and Dust Collector

  Safe

  At Risk

  N/A

• Vibrating Conveyor, mezzanine floor, stairs

  Safe

  At Risk

  N/A

• TNA Buckets and slides

  Safe

  At Risk

  N/A

• TNA Cone

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Laser Dater Set Up for Next Order

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, box tote

  Safe

  At Risk

  N/A

• Blue Recycling Tote Emptied

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Picker - Inside, On Top Floor

  Safe

  At Risk

  N/A

• WIP Station Clear - table, totes

  Yes

  No

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Casing

• Box Conveyor from Picker to Line Scale

  Safe

  At Risk

  N/A

• Box WIP Table by Line Scale

  Safe

  At Risk

  N/A

• Line Scale Cleared and on Correct Program

  Safe

  At Risk

  N/A

• Reject Bin at Line Scale - Inside, Floor

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor, WIP Totes

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Box Laser Dater Set for Next Order

  Safe

  At Risk

  N/A

• Reject Bins/Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Case Former (Wexxar) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Empty Case Conveyors to Case Packing

  Safe

  At Risk

  N/A

• Case Packing Conveyor

  Safe

  At Risk

  N/A

• Case Closer - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Case Conveyor to Palletizer

  Safe

  At Risk

  N/A

• All Rolls of Preprinted Labels from Previous Order Removed

  Safe

  At Risk

  N/A

• Palletizer - Inside, Under Turn Table, Floor, Surrounding Area

  Safe

  At Risk

  N/A

• Correct Pallets in Palletizer for Next Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Cases from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Finished Product from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Overall Evaluation of Line

• Rate the overall readiness/cleanliness of the production line.

  Start Up On Time and 2 or less Issues to Correct

  Start Up On Time, but 3 or more issues to correct

  Start Up Impacted, Many Issues to Correct

• Sanitation Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Production Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• QC Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Add Line Inspection

Line Inspection

• Click here to Select Production Line Being Inspected

  Granola Line

  Cracker Line

  Pouch Line

Cracker Kitchen

• Mixer - Inside, Outside, Inlets

  Safe

  At Risk

  N/A

• Dough Dumper

  Safe

  At Risk

  N/A

• Dough Trough

  Safe

  At Risk

  N/A

• Guillotine - blade, guards, catch tray, conveyor, touch screen

  Safe

  At Risk

  N/A

• Proofing Belt / Metal Detector Conveyor - rollers, guide rails, scraper, catch trays, floor

  Safe

  At Risk

  N/A

• Laminator Hopper, rollers, floor

  Safe

  At Risk

  N/A

• Trim Return Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Flour Type Correct for Next Order

  Yes

  No

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Laminator

• Laminator Hopper, rollers, floor

  Safe

  At Risk

  N/A

• Laminator Conveyors, rollers, scrapers, support structure, floor, guards

  Safe

  At Risk

  N/A

• Laminator Program Correct for Next Order

  Safe

  At Risk

  N/A

• Gauge Rollers, guards, scrapers, catch trays, belts

  Safe

  At Risk

  N/A

• Relaxing Belt, rollers, scrapers, air

  Safe

  At Risk

  N/A

• Rotary Cutter, belt, guard, anvil, rollers

  Safe

  At Risk

  N/A

• Trim Return Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Salter - hoppers, belt, catch tray

  Safe

  At Risk

  N/A

• Panner Belt, rollers, scraper

  Safe

  At Risk

  N/A

• Oven Entrance, Interior and Exit

  Safe

  At Risk

  N/A

• Oven Settings Correct for Next Order

  Safe

  At Risk

  N/A

• Oil Type Correct for Next Order

  Safe

  At Risk

  N/A

• Incline Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Flat belt, 90° Conveyors (2), catch trays

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Capper Room

• Decline Belt, rollers, catch trays

  Safe

  At Risk

  N/A

• Rotodex Infeed Slides

  Safe

  At Risk

  N/A

• Capper Box - belt, guards, scraper, operator controls

  Safe

  At Risk

  N/A

• Cream Heads

  Safe

  At Risk

  N/A

• Capper Heads

  Safe

  At Risk

  N/A

• Spiral Infeed Conveyor, guards, rollers, scraper, catch trays, floor

  Safe

  At Risk

  N/A

• Spiral Entrance

  Safe

  At Risk

  N/A

• Spiral Room - conveyor, walls, ceiling, floor

  Safe

  At Risk

  N/A

• Belt 3 (along wall from capper) - rollers, catch trays, floor

  Safe

  At Risk

  N/A

• Cream Mixer 1 - piping, pump, filter at flow plate

  Safe

  At Risk

  N/A

• Cream Mixer 2 - piping, pump, filter at flow plate

  Safe

  At Risk

  N/A

• Cream Holding Tank 2 - piping, pump, floor

  Safe

  At Risk

  N/A

• Cream Holding Tank 3 - piping, pump, floor

  Safe

  At Risk

  N/A

• Wash Bay 2 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Cracker TNA

• Belt 5 Outfeed Conveyor - inside, rollers, floor

  Safe

  At Risk

  N/A

• Tumbler Replacement Conveyor - inside, rollers, floor

  Safe

  At Risk

  N/A

• Accumulator

  Safe

  At Risk

  N/A

• Ceiling vents and ceiling tiles above cracker mezzanine - clean, in place, ceiling tiles seated correctly

  Safe

  At Risk

  N/A

• Incline after Accumulator - inside, rollers, floor, inside motor guarding

  Safe

  At Risk

  N/A

• Vibrating Conveyor After Accumulator, screen, dust collector

  Safe

  At Risk

  N/A

• TNA Cone

  Safe

  At Risk

  N/A

• TNA Buckets

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s) - WIP Station, totes

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Casing

• Spiral Exit Belt, rollers, scraper, floor

  Safe

  At Risk

  N/A

• Belt 3 - Along Wall from Capper, scraper, floor

  Safe

  At Risk

  N/A

• Belt 5, rollers, covers, floor

  Safe

  At Risk

  N/A

• Case Packer Infeed Conveyors

  Safe

  At Risk

  N/A

• Box Blow Off Totes - Inside, Under

  Safe

  At Risk

  N/A

• Case Former (Wexxar) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Empty Case Conveyors

  Safe

  At Risk

  N/A

• Case Packer - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Case Labeler Set Up for Next Order

  Safe

  At Risk

  N/A

• All Rolls of Preprinted Labels from Previous Order Removed

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Case Wedge Conveyor and Conveyors to Palletizer

  Safe

  At Risk

  N/A

• Palletizer - Inside, Under Turn Table, Floor, Surrounding Area

  Safe

  At Risk

  N/A

• Palletizer Stairs

  Safe

  At Risk

  N/A

• Correct Pallets in Palletizer for Next Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Cases from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Finished Product from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Cracker Boxing

• WIP Station Clear - totes, floor

  Safe

  At Risk

  N/A

• LJ Picker - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Reject Bins/Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Laser Dater Set Up for Next Order

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Metal Detector Reject Cage Empty - By QC

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set Up for Next Order - By QC

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Overall Evaluation of Line

• Rate the overall readiness/cleanliness of the production line.

  Start Up On Time and 2 or less Issues to Correct

  Start Up On Time, but 3 or more issues to correct

  Start Up Impacted, Many Issues to Correct

• Sanitation Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Productyion Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• QC Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

Granola Kitchen

• Mixer - Inside, Outside, Inlets, Butterfly Valve

  Safe

  At Risk

  N/A

• Chunker

  Safe

  At Risk

  N/A

• Incline Conveyor (giraffe)

  Safe

  At Risk

  N/A

• Conbar - hopper, rollers, scraper, catch tray, oil system

  Safe

  At Risk

  N/A

• Inclusion Dispenser(s)

  Safe

  At Risk

  N/A

• Rake(s)

  Safe

  At Risk

  N/A

• 1st Compaction Roller, scraper, catch tray

  Safe

  At Risk

  N/A

• 2nd Compaction Roller, scraper, catch tray

  Safe

  At Risk

  N/A

• Woody, guard, pipes, hoses

  Safe

  At Risk

  N/A

• Melter 1, pipes, pump

  Safe

  At Risk

  N/A

• Holding Kettle 1, pipes, pump

  Safe

  At Risk

  N/A

• Melter , pipes, pump

  Safe

  At Risk

  N/A

• Holding Kettle 2, pipes, pump

  Safe

  At Risk

  N/A

• Wash Bay 1 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Cooling Tunnel 1 - belt, doors, handles, rollers<br>Open all doors and inspect with a flashlight

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Guillotine

• Steamer at cooling tunnel 1 and catch tray

  Safe

  At Risk

  N/A

• Slicer - guard, anvil

  Safe

  At Risk

  N/A

• Trim reject conveyor and UHMW slide

  Safe

  At Risk

  N/A

• Spreader Cart, scraper, catch trays

  Safe

  At Risk

  N/A

• Guillotine - blade, anvil, guards, catch tray, conveyor, touch screen

  Safe

  At Risk

  N/A

• Enrober

  Safe

  At Risk

  N/A

• Holding Tanks, pipes, pumps

  Safe

  At Risk

  N/A

• Guillotine Melter

  Safe

  At Risk

  N/A

• Enrober Replacement Conveyor, scraper, catch tray

  Safe

  At Risk

  N/A

• Steamer at cooling tunnel 2 and catch tray

  Safe

  At Risk

  N/A

• Cooling Tunnel 2 - belt, doors, handles, rollers<br>Open all doors and inspect with a flashlight

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Sig 1

• DFR (trombone) Conveyors - guards, rollers, scrapers, bar aligners, catch trays

  Safe

  At Risk

  N/A

• Metal Detector - Inside, outside, conveyor, bar aligner, rollers

  Safe

  At Risk

  N/A

• Metal Detector/Rework Rejection Conveyor, rollers

  Safe

  At Risk

  N/A

• Sepal Conveyors, Carriage Belt 1, rollers, scrapers, catch trays

  Safe

  At Risk

  N/A

• Sig 1 infeed conveyors, touch screens, rollers, scrapers, lugs (pins), guards, guard handles, catch trays

  Safe

  At Risk

  N/A

• Unwrapped Bar Blow Off Totes/Stands - inspect underside of flaps and inside of stands

  Safe

  At Risk

  N/A

• Wrapped Bar Reject Box

  Safe

  At Risk

  N/A

• X-Ray - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• X-Ray Reject Bins - Emptied by QC

  Safe

  At Risk

  N/A

• Reject/WIP Boxes After X-Ray

  Safe

  At Risk

  N/A

• Demaurex Buckets, Boxes, Support Structure, Floor

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Reject Bins-Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set Up for Next Order - By QC

  Yes

  No

  N/A

• Box Incline Conveyor to Merge

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, Blue Recycling Tote Empited

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Box Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Film Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Sig 2

• Sepal Conveyors and bar aligner between lines 1 and 2

  Safe

  At Risk

  N/A

• Carriage Belt 2, rollers, scrapers, catch trays

  Safe

  At Risk

  N/A

• Sig 2 infeed conveyors, touch screens, rollers, scrapers, lugs (pins), guards, guard handles, catch trays

  Safe

  At Risk

  N/A

• Unwrapped Bar Blow Offs - Totes and inside of guards where bars hit

  Safe

  At Risk

  N/A

• Wrapped Bar Reject Box

  Safe

  At Risk

  N/A

• X-Ray - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• X-Ray Reject Bins - Emptied by QC

  Safe

  At Risk

  N/A

• Reject/WIP Boxes After X-Ray

  Safe

  At Risk

  N/A

• Demaurex Buckets, Boxes, Support Structure, Floor

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Reject Bins-Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set Up for Next Order - By QC

  Yes

  No

  N/A

• Box Incline Conveyor to Merge

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, Blue Recycling Tote Empited

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Box Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Film Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Sig 3

• Sepal Conveyors and bar aligner between lines 2 and 3

  Safe

  At Risk

  N/A

• Carriage Belt 3, rollers, scrapers, catch trays

  Safe

  At Risk

  N/A

• Sepal Conveyors after line 3 - re-feed belt, Bar aligner, bar accumulator, rollers, catch trays

  Safe

  At Risk

  N/A

• Sig 3 infeed conveyors, touch screens, rollers, scrapers, lugs (pins), guards, guard handles, catch trays

  Safe

  At Risk

  N/A

• Unwrapped Bar Blow Offs - Totes and inside of guards where bars hit

  Safe

  At Risk

  N/A

• Wrapped Bar Reject Box

  Safe

  At Risk

  N/A

• X-Ray - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• X-Ray Reject Bins - Emptied by QC

  Safe

  At Risk

  N/A

• Reject/WIP Boxes After X-Ray

  Safe

  At Risk

  N/A

• Demaurex Buckets, Boxes, Support Structure, Floor

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Reject Bins-Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Box Incline Conveyor to Merge

  Safe

  At Risk

  N/A

• Vision System Reject Cage Empty - By QC

  Yes

  No

  N/A

• Vision System Set up for Next Order - By QC

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, Blue Recycling Tote Empited

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Box Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Film Laser Dater Set for Next Work Order

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Casing

• Conveyors After Merge

  Safe

  At Risk

  N/A

• Box Blow Off totes - Inside, Floor

  Safe

  At Risk

  N/A

• Case Former (Wexxar) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Empty Case Conveyors

  Safe

  At Risk

  N/A

• SLS - Inside, On Top, Floor, Stairs/Platforms

  Safe

  At Risk

  N/A

• Robots - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Filled Case Conveyors, Floor

  Safe

  At Risk

  N/A

• Case Closers (2) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Case Labeler 1 and 2 Set Up for Next Order - By QC

  Safe

  At Risk

  N/A

• All Rolls of Preprinted Labels from Previous Order Removed

  Safe

  At Risk

  N/A

• Palletizer - Inside, Under Turn Table, Floor, Surrounding Area

  Safe

  At Risk

  N/A

• Correct Pallets in Palletizer for Next Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Cases from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Finished Product from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Overall Evaluation of Line

• Rate the overall readiness/cleanliness of the production line.

  Start Up On Time and 2 or less Issues to Correct

  Start Up On Time, but 3 or more issues to correct

  Start Up Impacted, Many Issues to Correct

• Sanitation Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Production Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• QC Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

Pouch TNA

• Wash Bay 3 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Dumper

  Safe

  At Risk

  N/A

• Dumper Hopper

  Safe

  At Risk

  N/A

• Incline Conveyor, rollers, support structure

  Safe

  At Risk

  N/A

• Top Hopper (after incline conveyor) and Dust Collector

  Safe

  At Risk

  N/A

• Vibrating Conveyor, mezzanine floor, stairs

  Safe

  At Risk

  N/A

• TNA Buckets and slides

  Safe

  At Risk

  N/A

• TNA Cone

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Laser Dater Set Up for Next Order

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor, box tote

  Safe

  At Risk

  N/A

• Blue Recycling Tote Emptied

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Picker - Inside, On Top Floor

  Safe

  At Risk

  N/A

• WIP Station Clear - table, totes

  Yes

  No

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Casing

• Box Conveyor from Picker to Line Scale

  Safe

  At Risk

  N/A

• Box WIP Table by Line Scale

  Safe

  At Risk

  N/A

• Line Scale Cleared and on Correct Program

  Safe

  At Risk

  N/A

• Reject Bin at Line Scale - Inside, Floor

  Safe

  At Risk

  N/A

• Triliner - Inside, On Top, Floor, WIP Totes

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Box Laser Dater Set for Next Order

  Safe

  At Risk

  N/A

• Reject Bins/Table After Triliner - Inside, Floor

  Safe

  At Risk

  N/A

• Case Former (Wexxar) - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Empty Case Conveyors to Case Packing

  Safe

  At Risk

  N/A

• Case Packing Conveyor

  Safe

  At Risk

  N/A

• Case Closer - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Case Conveyor to Palletizer

  Safe

  At Risk

  N/A

• All Rolls of Preprinted Labels from Previous Order Removed

  Safe

  At Risk

  N/A

• Palletizer - Inside, Under Turn Table, Floor, Surrounding Area

  Safe

  At Risk

  N/A

• Correct Pallets in Palletizer for Next Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Cases from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Finished Product from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Overall Evaluation of Line

• Rate the overall readiness/cleanliness of the production line.

  Start Up On Time and 2 or less Issues to Correct

  Start Up On Time, but 3 or more issues to correct

  Start Up Impacted, Many Issues to Correct

• Sanitation Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Production Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• QC Representative - By signing, you are confirming that the line is acceptable to begin production

  Sign

• Add Line Inspection

Line Inspection

• Click here to Select Production Line Being Inspected

  Granola Line

  Cracker Line

  Pouch Line

Cracker Kitchen

• Mixer - Inside, Outside, Inlets

  Safe

  At Risk

  N/A

• Dough Dumper

  Safe

  At Risk

  N/A

• Dough Trough

  Safe

  At Risk

  N/A

• Guillotine - blade, guards, catch tray, conveyor, touch screen

  Safe

  At Risk

  N/A

• Proofing Belt / Metal Detector Conveyor - rollers, guide rails, scraper, catch trays, floor

  Safe

  At Risk

  N/A

• Laminator Hopper, rollers, floor

  Safe

  At Risk

  N/A

• Trim Return Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Flour Type Correct for Next Order

  Yes

  No

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Laminator

• Laminator Hopper, rollers, floor

  Safe

  At Risk

  N/A

• Laminator Conveyors, rollers, scrapers, support structure, floor, guards

  Safe

  At Risk

  N/A

• Laminator Program Correct for Next Order

  Safe

  At Risk

  N/A

• Gauge Rollers, guards, scrapers, catch trays, belts

  Safe

  At Risk

  N/A

• Relaxing Belt, rollers, scrapers, air

  Safe

  At Risk

  N/A

• Rotary Cutter, belt, guard, anvil, rollers

  Safe

  At Risk

  N/A

• Trim Return Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Salter - hoppers, belt, catch tray

  Safe

  At Risk

  N/A

• Panner Belt, rollers, scraper

  Safe

  At Risk

  N/A

• Oven Entrance, Interior and Exit

  Safe

  At Risk

  N/A

• Oven Settings Correct for Next Order

  Safe

  At Risk

  N/A

• Oil Type Correct for Next Order

  Safe

  At Risk

  N/A

• Incline Conveyor, rollers, scraper

  Safe

  At Risk

  N/A

• Flat belt, 90° Conveyors (2), catch trays

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Capper Room

• Decline Belt, rollers, catch trays

  Safe

  At Risk

  N/A

• Rotodex Infeed Slides

  Safe

  At Risk

  N/A

• Capper Box - belt, guards, scraper, operator controls

  Safe

  At Risk

  N/A

• Cream Heads

  Safe

  At Risk

  N/A

• Capper Heads

  Safe

  At Risk

  N/A

• Spiral Infeed Conveyor, guards, rollers, scraper, catch trays, floor

  Safe

  At Risk

  N/A

• Spiral Entrance

  Safe

  At Risk

  N/A

• Spiral Room - conveyor, walls, ceiling, floor

  Safe

  At Risk

  N/A

• Belt 3 (along wall from capper) - rollers, catch trays, floor

  Safe

  At Risk

  N/A

• Cream Mixer 1 - piping, pump, filter at flow plate

  Safe

  At Risk

  N/A

• Cream Mixer 2 - piping, pump, filter at flow plate

  Safe

  At Risk

  N/A

• Cream Holding Tank 2 - piping, pump, floor

  Safe

  At Risk

  N/A

• Cream Holding Tank 3 - piping, pump, floor

  Safe

  At Risk

  N/A

• Wash Bay 2 - hoses not touching floor, sink clean/clear, food contact items separated from non food contact items, brooms, mops, squeegees, mop buckets properly stored

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s)

  Safe

  At Risk

  N/A

• Ingredients from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• Rework from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A

Cracker TNA

• Belt 5 Outfeed Conveyor - inside, rollers, floor

  Safe

  At Risk

  N/A

• Tumbler Replacement Conveyor - inside, rollers, floor

  Safe

  At Risk

  N/A

• Accumulator

  Safe

  At Risk

  N/A

• Ceiling vents and ceiling tiles above cracker mezzanine - clean, in place, ceiling tiles seated correctly

  Safe

  At Risk

  N/A

• Incline after Accumulator - inside, rollers, floor, inside motor guarding

  Safe

  At Risk

  N/A

• Vibrating Conveyor After Accumulator, screen, dust collector

  Safe

  At Risk

  N/A

• TNA Cone

  Safe

  At Risk

  N/A

• TNA Buckets

  Safe

  At Risk

  N/A

• Line Scale Cleared and Set to Correct Order

  Safe

  At Risk

  N/A

• Computer Work Station - Tools, iPad, Radio, Table Scale

  Safe

  At Risk

  N/A

• Operator Work Table(s) - WIP Station, totes

  Safe

  At Risk

  N/A

• Blue Recycling Totes Emptied

  Safe

  At Risk

  N/A

• Box Former - Inside, On Top, Floor

  Safe

  At Risk

  N/A

• Film from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• Boxes from Previous Order Wrapped, Labeled and in Designated Return Area

  Safe

  At Risk

  N/A

• WIP from Previous Order Wrapped, Labeled and in Designated Return Area

  Yes

  No

  N/A

• GMPs in compliance with Food Safety Standards

  Safe

  At Risk

  N/A

• 6S in compliance with Leclerc Standards

  Safe

  At Risk

  N/A