Information
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Document No.
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Audit Title
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Project
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Cubicle
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Product
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SN Cubicle
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Client / Site Plan
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Conducted on
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Prepared by
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Personnel
Package Verification
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Packing with full wooden
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Reference : Standard
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Delivery to information
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Reference : Project Information
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Gross weight information<br>(Kgs)
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Reference : Cubicle information
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Nett weight information<br>(Kgs)
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Reference : Cubicle information
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Consignee name<br>information
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Reference : Project Information
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Case number information
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Reference : Logistic information
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Umbrella mark<br>information
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Glass mark information
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Dart mark information
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Sling mark information
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Sea worthy packing
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Used aluminium foil
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Woods thickness
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Silica gel
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Others
Others Inspection
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Others
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Reference :
Visual Inspection
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a) Visual inspection for aesthetic quality, painting, labels, wiring neatness etc.
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b) Verification of cubicle against customer requirements, drawings, BOM.
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LV Box Spec Component<br>check
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Reference : Bill of material /
Component list -
LV Component layout
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Reference : Layout drawing
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LV Name plate & Name<br>tag
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Reference : Schematic drawing
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LV Component label
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Reference : Schematic drawing
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Wires marker
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Reference : Schematic drawing
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Wiring crimping
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Reference : Standard Crimp Guide
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Wiring Tightness
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Reference : Standard catalogue
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Painting check
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Reference : Surfacing condition
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CT Specification
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Reference : SLD & Comp List
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VT Specification
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Reference : SLD & Comp List
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Verification SLD<br>Specification
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Reference : SLD drawing
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Contactor / Circuit<br>Breaker
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Reference : SLD & Comp List
Simulate Site Condition
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Couple cubicle & check for non-conformance, if any
Note : This need two cubicle for simulation, bolt for cubicle jointing and main
busbar preparation -
Cubicle joint installation
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Main Busbar Installation
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Earthing busbar Installation
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Fastening Link Installation
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LV intercubicle access
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Others Inspection
Check Mechanical & Electrical Functionality (Including Interlocks)
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a) Check electrical functionality as per the schematic drawing
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b) Check mechanical functionality like indications, earth switch operation, shutter
operation, rack-in rack-out, and door operation -
Frame right & Left /<br>Dimension
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Bolt fixing untighten &<br>missing
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Configuration bottom &<br>cable connection
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Cassette Checking<br>Operation (shutter<br>operation)
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Codding CB / Interchangebility
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Mechanism door ( Middle<br>door & Lower Door )
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Interlocking System / Key<br>Locks individual
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Checking Rack-in and<br>Rack-out CB for 5 times<br>operation
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Checking Shutter Fully<br>Open and Fully closed<br>condition
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CB Manual spring charge<br>operation
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Close-Open CB operation
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ES Closing operation
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ES Opening operation
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CB at test position, Check<br>interlocking LV Plug with<br>CB handle lever
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ES Closed, CB Cannot<br>rack-in to sevice position
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ES Lever cannot open<br>when CB has left of CB test<br>position
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Intermediate/not fully<br>service position CB cannot<br>closed
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Midlle door cannot open<br>when CB on service<br>position
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CB at service position and<br>closed position, handle<br>cannot inserted
Electrical Functionality, Complete Routine Tests (Refer PTP PIX, Control Plan MCset)
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a) Check electrical functionality as per the schematic drawing
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b) Check interlocks functionality
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c) Carryout complete routine tests
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d) Resistance of the main circuit
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Function of Heater
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Function of Control<br>Circuit
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Function of Remote<br>Control
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Function of Signaling
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Dielectric test on main<br>circuit
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Insulation Resistance
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Drop voltage / Ducter test
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Visually connected or<br>check with continuity test<br>to earth
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Auxiliary circuit<br>dielectric test (1KV / 1s)
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Functional relay
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Functional Power Meter
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Test metering
Others Inspection
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6. Manufacturing & Process Quality Control (Refer Assembly Instructions)
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Verify manufacturing & quality control traceability at each stage of manufacturing
Item / Process Check
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Item / Process Check
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Verify quality control traceability for critical parts at incoming inspection (Refer<br>Critical Parts Management Process)
Item / Process Check
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Item / Process Check
Summary
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Summary Result
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Auditor
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Audity
