First tap on shift

  • Capture time preparation started.

  • Was OSMH on time for casting bay preparation?

  • Is skimmer sand available?

  • Who built the skimmer?

  • Did the tap floor co-ordinator observe and inspect the moisture content of casting bay material?

  • What material was used to build the skimmer?

  • Is the casting bay prepared with 200mm overflows?

  • What material was used to prepare the casting bay?

  • How many times have we tapped into this casting bay material?

  • Capture time taphole opened.

  • Capture the accumulated MW input.

  • Which material tapped first?

  • What was the condition of the tap?

  • Is the metal clean - Yes
    Contaminated we need slag pickers to clean - No

  • List any abnormal tapping conditions.

  • How many ingots was tapped?

  • Capture time ingots are removed from casting bay.

  • Is the tap number identification board available, visible and updated in the lay down area?

  • Was the ingots placed correctly in line in a single row?

  • Capture time slag pickers started cleaning the ingots.

  • Is the tap analysis available?

  • Capture the tap Si analysis.

  • Capture slag liquidus temperature.

  • Capture metal liquidus

  • Capture Tap Sulphur analysis.

  • Was the metal inspected and approved by Services supervisor?

  • Capture a photo of the ingot row showing quality and identification board.

  • Capture name of who approved the metal to be loaded.

  • Capture time ingots are removed from lay down area.

  • Is the weighbridge operator informed of the tap number and Si analysis of the metal to be weighed?

  • To which bunker allocation was metal assigned to?

Second tap on shift

  • Capture time preparation started.

  • Was OSMH on time for casting bay preparation?

  • Is skimmer sand available?

  • Who built the skimmer?

  • Did the tap floor co-ordinator observe and inspect the moisture content of casting bay material?

  • What material was used to build the skimmer?

  • Is the casting bay prepared with 200mm overflows?

  • What material was used to prepare the casting bay?

  • How many times have we tapped into this casting bay material?

  • Capture time taphole opened.

  • Capture the accumulated MW input.

  • Which material tapped first?

  • What was the condition of the tap?

  • Is the metal clean - Yes
    Contaminated we need slag pickers to clean - No

  • List any abnormal tapping conditions.

  • How many ingots was tapped?

  • Capture time ingots are removed from casting bay.

  • Is the tap number identification board available, visible and updated in the lay down area?

  • Was the ingots placed correctly in line in a single row?

  • Capture time slag pickers started cleaning the ingots.

  • Is the tap analysis available?

  • Capture the tap Si analysis.

  • Capture slag liquidus temperature.

  • Capture metal liquidus

  • Capture Tap Sulphur analysis.

  • Was the metal inspected and approved by Services supervisor?

  • Capture a photo of the ingot row showing quality and identification board.

  • Capture name of who approved the metal to be loaded.

  • Capture time ingots are removed from lay down area.

  • Is the weighbridge operator informed of the tap number and Si analysis of the metal to be weighed?

  • To which bunker allocation was metal assigned to?

Third tap on shift

  • Capture time preparation started.

  • Was OSMH on time for casting bay preparation?

  • Is skimmer sand available?

  • Who built the skimmer?

  • Did the tap floor co-ordinator observe and inspect the moisture content of casting bay material?

  • What material was used to build the skimmer?

  • Is the casting bay prepared with 200mm overflows?

  • What material was used to prepare the casting bay?

  • How many times have we tapped into this casting bay material?

  • Capture time taphole opened.

  • Capture the accumulated MW input.

  • Which material tapped first?

  • What was the condition of the tap?

  • Is the metal clean - Yes
    Contaminated we need slag pickers to clean - No

  • List any abnormal tapping conditions.

  • How many ingots was tapped?

  • Capture time ingots are removed from casting bay.

  • Is the tap number identification board available, visible and updated in the lay down area?

  • Was the ingots placed correctly in line in a single row?

  • Capture time slag pickers started cleaning the ingots.

  • Is the tap analysis available?

  • Capture the tap Si analysis.

  • Capture slag liquidus temperature.

  • Capture metal liquidus

  • Capture Tap Sulphur analysis.

  • Was the metal inspected and approved by Services supervisor?

  • Capture a photo of the ingot row showing quality and identification board.

  • Capture name of who approved the metal to be loaded.

  • Capture time ingots are removed from lay down area.

  • Is the weighbridge operator informed of the tap number and Si analysis of the metal to be weighed?

  • To which bunker allocation was metal assigned to?

Fourth tap on shift

  • Capture time preparation started.

  • Was OSMH on time for casting bay preparation?

  • Is skimmer sand available?

  • Who built the skimmer?

  • Did the tap floor co-ordinator observe and inspect the moisture content of casting bay material?

  • What material was used to build the skimmer?

  • Is the casting bay prepared with 200mm overflows?

  • What material was used to prepare the casting bay?

  • How many times have we tapped into this casting bay material?

  • Capture time taphole opened.

  • Capture the accumulated MW input.

  • Which material tapped first?

  • What was the condition of the tap?

  • Is the metal clean - Yes
    Contaminated we need slag pickers to clean - No

  • List any abnormal tapping conditions.

  • How many ingots was tapped?

  • Capture time ingots are removed from casting bay.

  • Is the tap number identification board available, visible and updated in the lay down area?

  • Was the ingots placed correctly in line in a single row?

  • Capture time slag pickers started cleaning the ingots.

  • Is the tap analysis available?

  • Capture the tap Si analysis.

  • Capture slag liquidus temperature.

  • Capture metal liquidus

  • Capture Tap Sulphur analysis.

  • Was the metal inspected and approved by Services supervisor?

  • Capture a photo of the ingot row showing quality and identification board.

  • Capture name of who approved the metal to be loaded.

  • Capture time ingots are removed from lay down area.

  • Is the weighbridge operator informed of the tap number and Si analysis of the metal to be weighed?

  • To which bunker allocation was metal assigned to?

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