TerexFinlay Customer Commissioning Form - Cone

Cone zero set

Walk around the machine and ensure there is ample room to fold out

Ensure any parts removed for transport are refitted, and any transport brackets etc removed.

Explain the need for the Customer to read and understand the operation manual

List the location of every e/stop including the engine kill button on the remote control

Point out and explain the safety warning stickers

Explain each and every grid and the nip point it is covering and why they should not be removed

Explain why you should never enter the crushing chamber until all safety procedures are in place (Demonstrate)

Explain the use of the battery isolator

Explain the danger of high pressure oil

Explain and demonstrate lockout procedure

Explain the tracking operation and requirement for banks man

Ensure all guards are fitted

That no damage has been done during transport / shipping damage

Identify wear components

Show maintenance schedules

Check that there are no loose parts or leaks

Check all lubricants and oils are at specified levels

Hours run

Location

Feed material

Discharge material

Damage

Closed side setting

Condition of wear parts (skirts etc.)

Maintenance issues

Running records (engine load)

Running records (temperatures)

Point out to the customer all emergency stops around the machine

Identify to the customer the hydraulic components and their purpose around the plant

Diesel level and filler

Engine oil level and type used

Engine coolant level and type used

Hydraulic oil level and type used

Feeder gearbox oil level and type used

Urea level and where to fill

Greasing points around the machine

Track gearbox level and type used (not expected to be a daily check)

Demonstrate and explain how to navigate around the screens

Demonstrate and explain the alarm fault codes and warning lights - what to expect, how to find the history

Demonstrate and explain the engine, screen etc.

Demonstrate and explain the set-up screen

Explain the importance of having a structured maintenance procedure and the benefits

Point out the position for locking off the machine and how and when to lock out and tag out

Show the customer the detailed maintenance schedule in the operations manual, for daily checks through to 2000 hours

Engine oil, fuel filters and separators – location of dipstick

Hydraulic filters, return r filters and suction filters and how to change

Lube oil filters, levels, fill point

Hydraulic cone panel filters

Tank breathers

Drain points

Explain to the customer how to tension and track / align Product and Feeder belts using adjusters and return rollers.

Explain to the customer how to check the drive coupling.

Explain to the customer how to tension the tracks.

Point out and explain the components of the cone lube oil system including the lube tank, heat exchanger, countershaft and main lube feed points the flow meter, cooling fan, coolant taps on the engine and what they are likely to see on screen when running .

Explain to the customer how raise and lower the cone and how they adjust the closed side setting

Point out the ECM and the importance of this being disconnected when welding.

Demonstrate re-charge pressure

Explain the wedge ring pressure – ( Dumpy jack circuit ) and what they are likely to see, recharge etc.

Explain the wedge lock circuit and what they are likely to see when raising and lowering the cone and whilst crushing

Explain the importance of calibrating the cone zero every day.

Explain how to carry out a liner change, Use supporting material if necessary.

Explain the tramp system on the cone

Explain how to test the metal detector.

Explain the importance of checking charge pressure every 250 hours.

Explain and demonstrate if necessary how to carry an out of round check.

On an RS Model demonstrate how to lower the screen assembly, change meshes and re-tension and raise back into a working position.

Explain the need to prepare a firm / stable and level base

Failure to do so will cause uneven and premature wear of parts, etc.

Explain and demonstrate how to select tracking, how to track and manoeuvre slow and fast with the remote control and/or umbilical

Demonstrate how to raise and lower the Belt feeder and pre-screen.

On an RS Models how to fold out the individual components.

Explain and demonstrate how to set the feed box level sensor.

Explain and demonstrate how to start the machine in manual and auto mode, explaining the sequence, the engine rpm, speeds and pressure on screen that would be expected.

Demonstrate and explain belt feeder control.

Explain the feeder inhibits function (the feed box level sensor), demonstrate this in operation.

Demonstrate and explain the metal detector. Highlight the importance of the metal detector being calibrated.

Demonstrate and explain the dust suppression system.

Demonstrate and explain shutting down the machine, in manual, in auto, again what to look for and what to listen for.

Wet sticky material (clay)

High Fines content, (compacts)

Explain the need to Choke feeding

Explain the need to keep the feed in central and a steady Flow

Ensure the customer is happy with the procedure of how to fold down and prep for transport

Show the customer how to use the spare parts manual

Show the customer the contents of the operations manual and explain his need to read and understand

Explain the tool box contents