Title Page
-
Dealer name
-
Machine Model
-
Serial number
-
Customer
-
Prepared by
-
Conducted on
-
Location
Customer options
-
Where applicable click on note within each selection to enter any required information
-
Tier 3 - Tier 4 – Constant speed
-
Rectified
-
Concave – extra coarse, medium coarse, coarse, Autosand
-
Rectified
-
Short throw / long throw eccentric
-
Rectified
-
Electric re-fuel pump
-
Rectified
-
Hydraulic water pump
-
Rectified
-
Hot climate
-
Rectified
-
Remote control, Radio batteries & charger
-
Rectified
-
Side conveyor
-
Rectified
-
Pre-screen mesh size fitted
-
Rectified
-
RS – Screen
-
Rectified
-
Lighting mast
-
Rectified
Safety
-
Check all E –Stops functioning
-
Rectified
-
Check chamber switches functioning
-
Rectified
-
Flashing beacon working (operation / tracks)
-
Rectified
-
Check isolator working
-
Rectified
-
Safety labels fitted
-
Rectified
-
Siren working (pre-start / tracks)
-
Rectified
-
Check dummy plug working
-
Rectified
-
Ensure no parts are stored in the feeder, on the product conveyor belt, on the walkways
-
Rectified
Pre-start Checks
-
Engine oil level / cap secure
-
Rectified
-
Coolant level
-
Rectified
-
Hydraulic oil level / cap secure
-
Rectified
-
Lube oil level / cap secure
-
Rectified
-
Feeder g/box oil level
-
Rectified
-
Clutch oil level (if applicable)
-
Rectified
-
Fuel level / cap secure
-
Rectified
-
Urea level
-
Rectified
-
Air Intake pipes & filters secure
-
Rectified
Power unit inspection
-
Canopy / doors opens/closes & locks
-
Rectified
-
Battery clamps and leads secure,
-
Rectified
-
All looms and hoses secure
-
Rectified
-
No coolant / Oil Leaks - spillages
-
Rectified
-
Exhaust secure and guards fitted
-
Rectified
-
Pipes and cables free from exhaust
-
Rectified
-
Hydraulic cooler working
-
Rectified
-
Keys stored / secured in power unit
-
Rectified
Tracking
-
Both start together
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
-
Both stop together
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Slow forward
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
-
Fast forward
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
-
Slow reverse
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
-
Fast reverse
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
-
Slew left
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
-
Slew right
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
-
Rectified
-
Rectified
Track checks
-
Track g/box oil level
-
Rectified
-
Track chain tension
-
Rectified
Plant inspection
-
Leave blank if not applicable
-
Check screen display
-
Rectified
-
Handrails, walkways secure
-
Rectified
-
Hydraulic control banks secure no leaks
-
Rectified
-
Control cabinet and tool box secure
-
Rectified
-
Fully run plant ensuring all functions operating<br>/ no faults
-
Rectified
-
Tool kit supplied
-
Rectified
-
Engine / operations/ spares manual supplied
-
Rectified
-
Grease gun and adaptors supplied
-
Rectified
-
Mantle nut flogging spanner supplied
-
Rectified
-
Metal detector test block supplied
-
Rectified
-
Hopper wedges supplied (if applicable)
-
Rectified
Operations / Folding
-
Leave blank if not applicable
-
Main conv raise / lower (if applicable)
-
Rectified
-
Main conv head section fold (if applicable)
-
Rectified
-
Bypass conv folding (if applicable)
-
Rectified
-
Pre-screen folding (if applicable)
-
Rectified
-
Hopper sides folding
-
Rectified
-
Feeder raise / lower
-
Rectified
-
Feeder slide
-
Rectified
Main Conveyor inspection
-
Belt tracked/ aligned
-
Rectified
-
All skirts fitted and close
-
Rectified
-
Scrapper touching belt
-
Rectified
-
Rollers all secure
-
Rectified
-
Nip guards not touching belt
-
Rectified
-
All guards secure
-
Rectified
-
Housing not fouling
-
Rectified
-
Check folding cylinders
-
Rectified
-
Grease lines purged
-
Rectified
Transfer conveyor inspection
-
Belt tracked/ aligned
-
Rectified
-
All skirts fitted and close
-
Rectified
-
Scrapper touching belt
-
Rectified
-
Rollers all secure
-
Rectified
-
Tail drum guard secure
-
Rectified
-
Hoses not rubbing (edges/parts etc.)
-
Rectified
-
Grease lines purged
-
Rectified
Pre-screen inspection
-
Hydraulic drive motor fittings tight
-
Rectified
-
Hoses not rubbing (edges/parts etc.)
-
Rectified
-
Mesh–correct size, secure
-
Rectified
-
Check springs condition / alignment
-
Rectified
-
Ensure bearings greased
-
Rectified
-
Screen Speed
-
Rectified
-
Folding rams secure / no leaks
-
Rectified
Cone Chamber inspection
-
All cylinders and dumpy jack hoses secure and not rubbing
-
Rectified
-
Feed box secure
-
Rectified
-
Drive belts correctly tensioned
-
Rectified
-
Cone upper frame moving freely
-
Rectified
-
Crusher rubber buffer / bumper pads fitted with clearance around the casting
-
Rectified
-
Rear lube return hose – not rubbing – no kinks
-
Rectified
-
Countershaft assembly has no leaks
-
Rectified
-
Check feed box level sensor
-
Rectified
-
Inspection panels secure
-
Rectified
-
Lube oil flow meter reading on screen
-
Rectified
-
Dumpy jack pressure holding
-
Rectified
Belt feeder inspection
-
Belt tracked / aligned / correctly tensioned
-
Rectified
-
All skirts fitted correctly
-
Rectified
-
Scraper lightly touching
-
Rectified
-
Half moon rubber tight
-
Rectified
-
Gear box oil level correct (if applicable)
-
Rectified
-
Hoses not rubbing (edges/parts etc.)
-
Rectified
-
Grease lines purged
-
Rectified
-
Ensure metal detector set and working
-
Rectified
Pressures
-
Ambient Temperature
-
Main conveyor
-
Running pressure
-
Relief pressure
-
By-pass conveyor
-
Running pressure
-
Relief pressure
-
Pre-screen (if applicable)
-
Running pressure
-
Relief pressure
-
Feeder
-
Running pressure
-
Relief pressure
-
Clutch pre-start (if applicable)
-
Running pressure
-
Relief pressure
-
Cone control block – system inlet
-
Running pressure
-
Relief pressure
-
Cone control block – dumpy jacks
-
Running pressure
-
Relief pressure
-
Cone control block – Clamping cylinders
-
Running pressure
-
Relief pressure
Running speeds
-
Main Conveyor speed m/min
-
Transfer speed m/min
-
By-pass conveyor speed m/min
-
Pre-screen speed rpm
-
Feeder Min speed rpm
-
Feeder max speed rpm
-
Lube flow lpm
-
Lube flow temp. degrees Celsius
Quality Feedback
-
On receipt was this machine to correct specification as ordered?
-
On delivery was the machine to a good standard aesthetically i.e. – paintwork, hose work, conveyor belts etc.
-
On delivery could the machine be used immediately i.e. – machine started up without issue first time.
-
Overall how satisfied were you with your recently purchased machine.
-
Please share any other comments regarding the quality of new machines being delivered to you.
-
Condition of paint & finishing.
Additional comments and sign off
-
Inspection completed by:
-
Select date
