Title Page
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Dealer name
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Machine Model
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Serial number
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Customer
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Prepared by
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Conducted on
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Location
Customer options
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Where applicable click on note within each selection to enter any required information
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Tier 3 - Tier 4 – Constant speed
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Rectified
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Tipping Grid (Grid opening)
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Rectified
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Lighting mast
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Hydraulic screen Tensioning
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Hydraulic main conveyor raise
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Fine conveyor spray bar
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Dust covers fitted
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Extended 4th product conveyor
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Spaleck screen box
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Guard spec
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Stockpiler drives
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Vibrating grid
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Remote + charger
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Safety
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Check all E –Stops functioning
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Safety labels fitted
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Siren working (pre-start / tracks)
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Flashing beacon working (operation / tracks)
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Check isolator working
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Ensure no parts are stored in the feeder, on the product conveyor belt, on the walkways
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Check umbilical / remote stop
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Check dummy plug working
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Pre-start Checks
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Engine oil level / cap secure
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Coolant level
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Hydraulic oil level / cap secure
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Track g/box oil level
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Feeder g/box oil level
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Fuel level / cap secure
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Urea level
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Power unit inspection
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Canopy / doors opens/closes & locks
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Battery clamps and leads secure,
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All looms and hoses secure
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No coolant / Oil Leaks - spillages
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Exhaust secure and guards fitted
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Air Intake pipes & filters secure
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Pipes and cables free from exhaust
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Hydraulic cooler working
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Keys stored / secured in power unit
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Control panel functional
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Tracking
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Both start together
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Both stop together
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Slow forward
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Fast forward (If applicable)
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Slow reverse
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Fast reverse (If applicable)
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Slew left
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Slew right
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Track checks
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Track g/box oil level
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Track chain tension
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Plant inspection
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Leave blank if not applicable
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Check screen display
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Check position sensors are secure and working
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Handrails, walkways, flooring all secure
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Hydraulic control banks secure no leaks
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Engine / operations/ spares manual supplied
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Tool kit supplied
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Engine / operations/ spares manual supplied
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Grease gun and adaptors supplied
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Greases kit (spaleck) supplied
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Main Conveyor inspection
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Belt tracked/ aligned
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All skirts fitted and close
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Scrapper touching belt
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Rollers all secure
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All guards secure
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Hoses not rubbing (edges/parts etc.)
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Check slide ram / raise lower ram
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Grease lines purged
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Mid-grade Conv inspection
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Belt tracked/ aligned
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All skirts fitted and close
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Scraper / Thumper roller fitted correctly
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Rollers all secure
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All guards secure
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Hoses not rubbing (edges/parts etc.)
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Check folding cylinders
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Grease lines purged
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Oversize Conv inspection
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Belt tracked/ aligned
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All skirts fitted and close
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Rectified
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Scraper / Thumper roller fitted correctly
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Rollers all secure
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All guards secure
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Hoses not rubbing (edges/parts etc.)
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Rectified
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Check folding cylinders
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Grease lines purged
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Rectified
Oversize plus Conv inspection
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Belt tracked/ aligned
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Rectified
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All skirts fitted and close
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Rectified
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Scraper / Thumper roller fitted correctly
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Rectified
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Rollers all secure
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Rectified
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All guards secure
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Rectified
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Hoses not rubbing (edges/parts etc.)
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Rectified
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Check folding cylinders
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Rectified
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Grease lines purged
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Rectified
Transfer Conv inspection
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Belt tracked/ aligned
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Rectified
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All skirts fitted and close
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Rectified
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Scraper lightly touching
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Rectified
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Rollers all secure
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Rectified
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All guards secure
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Rectified
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Hoses not rubbing (edges/parts etc.)
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Rectified
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Check slide cylinder
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Grease lines purged
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Rectified
Feeder inspection
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Belt tracked / aligned / correctly tensioned
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Rectified
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All skirts fitted correctly
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Rectified
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Scraper lightly touching
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Half moon rubber tight
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Gear box oil level correct (if applicable)
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Hoses not rubbing (edges/parts etc.)
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Rectified
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Grease lines purged
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Rectified
Fines Conv inspection
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Belt tracked/ aligned
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Rectified
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All skirts fitted and close
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Rectified
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Scraper lightly touching
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Rectified
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Rollers all secure
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Rectified
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All guards secure
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Hoses not rubbing (edges/parts etc.)
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Rectified
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Check folding cylinders
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Grease lines purged
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Rectified
Operations / Folding
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Leave blank if not applicable
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Main conv discharge adjust
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Fines conv folding
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Oversize conveyor
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Midgrade Conveyor
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Tipping / vib grid raise / lower
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Proximity sensor functional
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Jacking leg functional
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Screen box raise lower
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Pressures
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Ambient Temperature
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Main conveyor
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Running pressure
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Relief pressure
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By-pass conveyor
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Running pressure
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Relief pressure
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Pre-screen (if applicable)
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Running pressure
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Relief pressure
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Feeder
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Running pressure
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Relief pressure
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Clutch pre-start (if applicable)
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Running pressure
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Relief pressure
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Cone control block – system inlet
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Running pressure
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Relief pressure
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Cone control block – dumpy jacks
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Running pressure
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Relief pressure
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Cone control block – Clamping cylinders
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Running pressure
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Relief pressure
Screen box inspection
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Leave blank if not applicable
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Hydraulic drive motor fittings tight
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Rectified
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Hoses not rubbing (edges/parts etc.)
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Rectified
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Tensioners greased & functional
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Screen tension rams functional (optional)
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Mesh–correct size, secure & evenly tensioned
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Top deck (mm)
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Middle deck (mm)
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Bottom deck (mm)
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No gaps in mesh fitment
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Check springs condition / alignment
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Ensure bearings greased
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Bump rubbers set correctly
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Screen speed (rpm)
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Screen throw (mm)
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Screen speed (Spaleck) (rpm)
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Live deck throw (spaleck) (mm)
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Cushion rubbers installed correctly
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V Belt tension (if applicable)
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Gearbox oil level (if applicable)
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Running speeds
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Main Conveyor speed m/min
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Fines Conveyor speed m/min
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Mid -grade conveyor speed m/min
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Oversize conveyor speed m/min
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Over size plus conveyor (if applicable) speed m/min
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Transfer conveyor (if applicable) speed m/min
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Feeder max speed m/min
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Vibrating grid (if applicable) rpm
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Engine speed max rpm
Quality Feedback
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On receipt was this machine to correct specification as ordered?
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On delivery was the machine to a good standard aesthetically i.e. – paintwork, hose work, conveyor belts etc.
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On delivery could the machine be used immediately i.e. – machine started up without issue first time.
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Overall how satisfied were you with your recently purchased machine.
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Please share any other comments regarding the quality of new machines being delivered to you.
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Condition of paint & finishing.
Additional comments and sign off
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Inspection completed by:
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Select date