Customer options

  • Where applicable click on note within each selection to enter any required information

  • Tier 3 - Tier 4 – Constant speed

  • Rectified

  • 4 high bars or 2 high, 2 low Bar rotor

  • Rectified

  • Type of hammers fitted. Full - half - chrome martenistic – ceramic etc.

  • Rectified

  • Bypass conveyor

  • Rectified

  • Remote control, Radio batteries & charger

  • Rectified

  • Meshes fitted in feeder (mesh size )

  • Rectified

  • Blanking mats

  • Rectified

  • Pre-screen

  • Rectified

  • Magnet single / twin pole

  • Rectified

  • Lighting mast

  • Rectified

  • Belt weigher / scale

  • Rectified

  • Re-Fuelling pump

  • Rectified

  • Hydraulic water pump

  • Rectified

  • RS Screen

  • Rectified

Safety

  • Check all E –Stops functioning

  • Rectified

  • Check chamber switches functioning

  • Rectified

  • Flashing beacon working (operation / tracks)

  • Rectified

  • Check isolator working

  • Rectified

  • Safety labels fitted

  • Rectified

  • Siren working (pre-start / tracks)

  • Rectified

  • Check dummy plug working

  • Rectified

  • Ensure no parts are stored in the feeder, on the product conveyor belt, on the walkways

  • Rectified

Pre-start Checks

  • Engine oil level / cap secure

  • Rectified

  • Coolant level

  • Rectified

  • Hydraulic oil level / cap secure

  • Rectified

  • Underpan gearbox oil level (if applicable)

  • Rectified

  • Feeder g/box oil level

  • Rectified

  • Clutch oil level

  • Rectified

  • Fuel level / cap secure

  • Rectified

  • Urea level

  • Rectified

  • Air Intake pipes & filters secure

  • Rectified

Power unit inspection

  • Canopy / doors opens/closes & locks

  • Rectified

  • Battery clamps and leads secure,

  • Rectified

  • All looms and hoses secure

  • Rectified

  • No coolant / Oil Leaks - spillages

  • Rectified

  • Exhaust secure and guards fitted

  • Rectified

  • Pipes and cables free from exhaust

  • Rectified

  • Hydraulic cooler working

  • Rectified

  • Keys stored / secured in power unit

  • Rectified

Tracking

  • Both start together

  • Rectified

  • Rectified

  • Both stop together

  • Rectified

  • Slow forward

  • Rectified

  • Rectified

  • Fast forward

  • Rectified

  • Rectified

  • Slow reverse

  • Rectified

  • Rectified

  • Fast reverse

  • Rectified

  • Rectified

  • Slew left

  • Rectified

  • Rectified

  • Slew right

  • Rectified

  • Rectified

Track checks

  • Track g/box oil level

  • Rectified

  • Track chain tension

  • Rectified

Plant inspection

  • Check screen display

  • Rectified

  • Handrails, walkways secure

  • Rectified

  • Hydraulic control banks secure no leaks

  • Rectified

  • Control cabinet and tool box secure

  • Rectified

  • Fully run plant ensuring all functions operating
    / no faults

  • Rectified

  • Tool kit supplied

  • Rectified

  • Engine / operations/ spares manual supplied

  • Rectified

  • Grease gun and adaptors supplied

  • Rectified

  • Rotor locking pin

  • Rectified

  • Blanking mat sent loose if mesh is fitted

  • Rectified

  • Impact bar lifting cradle

  • Rectified

Operations / Folding

  • Prod conv raise / lower

  • Rectified

  • Bypass conv raise / lower

  • Rectified

  • Upper apron - open / close

  • Rectified

  • Lower apron – open / close

  • Rectified

  • Chamber hood – open / close

  • Rectified

  • Hopper sides raise / lower

  • Rectified

  • Hopper back door raise / lower

  • Rectified

  • Grinding path adjustment (if applicable)

  • Rectified

Main Conveyor inspection

  • Belt tracked/ aligned

  • Rectified

  • All skirts fitted and close

  • Rectified

  • Scrapper touching belt

  • Rectified

  • Rollers all secure

  • Rectified

  • Nip guards not touching belt

  • Rectified

  • All guards secure

  • Rectified

  • Housing not fouling

  • Rectified

  • Check folding cylinders

  • Rectified

  • Grease lines purged

  • Rectified

Under Pan feeder inspection

  • Check Drive motor / hoses secure no

  • Rectified

  • Hoses not rubbing (edges / parts etc.)

  • Rectified

  • Visually check sealing rubbers

  • Rectified

  • Ensure under pan seated correctly on springs

  • Rectified

  • Check gearbox oil levels

  • Rectified

Magnet Inspection

  • Belt tracked/ aligned

  • Rectified

  • Belt speed adequate

  • Rectified

  • Hoses not rubbing (edges / parts etc.)

  • Rectified

  • Bearings greased

  • Rectified

Impact chamber inspection

  • All blow bars fitted and secure

  • Rectified

  • Chamber in-feed rubber and chains secure

  • Rectified

  • Rotor spinning freely

  • Rectified

  • Drive belts correctly tensioned

  • Rectified

  • All pulleys correctly aligned

  • Rectified

  • Labyrinth’s seals adequately greased

  • Rectified

  • Check apron CSS adequate

  • Rectified

  • Pulley speed sensor positioned correctly

  • Rectified

  • Check tiles secure (grinding path)

  • Rectified

  • Check spring preload (grinding path)

  • Rectified

By-pass conveyor inspection

  • Belt tracked/ aligned

  • Rectified

  • All skirts fitted and close

  • Rectified

  • Scrapper touching belt

  • Rectified

  • Rollers all secure

  • Rectified

  • All guards secure

  • Rectified

  • Housing not fouling

  • Rectified

  • Check folding cylinders

  • Rectified

  • Grease lines purged

  • Rectified

Pre-screen / Feeder inspection

  • Hoses secure no leaks

  • Rectified

  • Hoses not rubbing (edges / parts etc.)

  • Rectified

  • Seated correctly on springs

  • Rectified

  • Grizzly bars and mesh secure

  • Rectified

  • Feeder / pre-screen not fouling on hopper or inlet chute

  • Rectified

  • Sealing rubbers fitted correctly

  • Rectified

  • Speed sensor/s functioning correctly

  • Rectified

Pressures

  • Ambient Temperature

  • Main conveyor

  • Running pressure

  • Relief pressure

  • Magnet

  • Running pressure

  • Relief pressure

  • By-pass conveyor

  • Running pressure

  • Relief pressure

  • Pre-screen

  • Running pressure

  • Relief pressure

  • Feeder

  • Running pressure

  • Relief pressure

  • Clutch pre-start

  • Running pressure

  • Relief pressure

  • Apron block (if applicable)

  • Running pressure

  • Relief pressure

Running speeds

  • Main Conveyor speed m/min

  • Magnet max speed m/min

  • By-pass conveyor speed m/min

  • Feeder Min speed rpm

  • Feeder max speed rpm

  • Pre-screen speed rpm

  • Underpan speed rpm

Quality Feedback

  • On receipt was this machine to correct specification as ordered?

  • On delivery was the machine to a good standard aesthetically i.e. – paintwork, hose work, conveyor belts etc.

  • On delivery could the machine be used immediately i.e. – machine started up without issue first time.

  • Overall how satisfied were you with your recently purchased machine.

  • Please share any other comments regarding the quality of new machines being delivered to you.

  • Condition of paint & finishing.

Additional comments and sign off

  • Inspection completed by:

  • Select date

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