Title Page
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Dealer name
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Machine model
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Serial number
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Customer
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Prepared by
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Conducted on
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Location
Customer options
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Where applicable click on note within each selection to enter any required information
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Tier 3 - Tier 4 – Constant speed
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Rectified
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4 high bars or 2 high, 2 low Bar rotor
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Rectified
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Type of hammers fitted. Full - half - chrome martenistic – ceramic etc.
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Rectified
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Bypass conveyor
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Rectified
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Remote control, Radio batteries & charger
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Rectified
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Meshes fitted in feeder (mesh size )
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Rectified
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Blanking mats
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Rectified
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Pre-screen
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Rectified
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Magnet single / twin pole
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Rectified
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Lighting mast
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Rectified
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Belt weigher / scale
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Rectified
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Re-Fuelling pump
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Rectified
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Hydraulic water pump
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Rectified
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RS Screen
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Rectified
Safety
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Check all E –Stops functioning
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Rectified
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Check chamber switches functioning
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Rectified
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Flashing beacon working (operation / tracks)
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Rectified
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Check isolator working
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Rectified
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Safety labels fitted
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Rectified
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Siren working (pre-start / tracks)
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Rectified
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Check dummy plug working
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Ensure no parts are stored in the feeder, on the product conveyor belt, on the walkways
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Rectified
Pre-start Checks
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Engine oil level / cap secure
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Coolant level
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Hydraulic oil level / cap secure
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Underpan gearbox oil level (if applicable)
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Feeder g/box oil level
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Clutch oil level
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Fuel level / cap secure
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Urea level
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Air Intake pipes & filters secure
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Rectified
Power unit inspection
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Canopy / doors opens/closes & locks
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Battery clamps and leads secure,
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All looms and hoses secure
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Rectified
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No coolant / Oil Leaks - spillages
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Rectified
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Exhaust secure and guards fitted
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Pipes and cables free from exhaust
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Hydraulic cooler working
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Keys stored / secured in power unit
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Tracking
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Both start together
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Both stop together
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Slow forward
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Rectified
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Fast forward
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Rectified
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Slow reverse
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Rectified
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Fast reverse
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Rectified
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Slew left
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Rectified
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Slew right
- Yes (Umbilical)
- No (Umbilical)
- Yes (Remote)
- No (Remote)
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Rectified
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Track checks
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Track g/box oil level
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Rectified
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Track chain tension
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Plant inspection
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Check screen display
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Rectified
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Handrails, walkways secure
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Hydraulic control banks secure no leaks
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Control cabinet and tool box secure
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Fully run plant ensuring all functions operating<br>/ no faults
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Tool kit supplied
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Engine / operations/ spares manual supplied
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Grease gun and adaptors supplied
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Rotor locking pin
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Blanking mat sent loose if mesh is fitted
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Impact bar lifting cradle
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Operations / Folding
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Prod conv raise / lower
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Bypass conv raise / lower
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Upper apron - open / close
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Lower apron – open / close
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Chamber hood – open / close
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Hopper sides raise / lower
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Hopper back door raise / lower
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Grinding path adjustment (if applicable)
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Main Conveyor inspection
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Belt tracked/ aligned
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Rectified
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All skirts fitted and close
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Scrapper touching belt
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Rollers all secure
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Nip guards not touching belt
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All guards secure
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Housing not fouling
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Check folding cylinders
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Rectified
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Grease lines purged
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Rectified
Under Pan feeder inspection
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Check Drive motor / hoses secure no
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Rectified
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Hoses not rubbing (edges / parts etc.)
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Rectified
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Visually check sealing rubbers
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Rectified
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Ensure under pan seated correctly on springs
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Rectified
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Check gearbox oil levels
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Rectified
Magnet Inspection
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Belt tracked/ aligned
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Rectified
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Belt speed adequate
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Rectified
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Hoses not rubbing (edges / parts etc.)
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Rectified
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Bearings greased
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Rectified
Impact chamber inspection
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All blow bars fitted and secure
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Rectified
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Chamber in-feed rubber and chains secure
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Rectified
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Rotor spinning freely
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Rectified
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Drive belts correctly tensioned
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Rectified
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All pulleys correctly aligned
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Rectified
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Labyrinth’s seals adequately greased
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Rectified
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Check apron CSS adequate
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Rectified
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Pulley speed sensor positioned correctly
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Rectified
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Check tiles secure (grinding path)
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Rectified
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Check spring preload (grinding path)
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Rectified
By-pass conveyor inspection
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Belt tracked/ aligned
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Rectified
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All skirts fitted and close
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Rectified
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Scrapper touching belt
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Rectified
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Rollers all secure
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Rectified
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All guards secure
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Rectified
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Housing not fouling
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Rectified
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Check folding cylinders
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Rectified
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Grease lines purged
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Rectified
Pre-screen / Feeder inspection
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Hoses secure no leaks
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Rectified
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Hoses not rubbing (edges / parts etc.)
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Rectified
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Seated correctly on springs
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Rectified
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Grizzly bars and mesh secure
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Rectified
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Feeder / pre-screen not fouling on hopper or inlet chute
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Rectified
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Sealing rubbers fitted correctly
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Rectified
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Speed sensor/s functioning correctly
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Pressures
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Ambient Temperature
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Main conveyor
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Running pressure
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Relief pressure
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Magnet
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Running pressure
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Relief pressure
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By-pass conveyor
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Running pressure
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Relief pressure
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Pre-screen
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Running pressure
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Relief pressure
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Feeder
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Running pressure
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Relief pressure
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Clutch pre-start
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Running pressure
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Relief pressure
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Apron block (if applicable)
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Running pressure
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Relief pressure
Running speeds
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Main Conveyor speed m/min
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Magnet max speed m/min
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By-pass conveyor speed m/min
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Feeder Min speed rpm
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Feeder max speed rpm
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Pre-screen speed rpm
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Underpan speed rpm
Quality Feedback
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On receipt was this machine to correct specification as ordered?
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On delivery was the machine to a good standard aesthetically i.e. – paintwork, hose work, conveyor belts etc.
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On delivery could the machine be used immediately i.e. – machine started up without issue first time.
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Overall how satisfied were you with your recently purchased machine.
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Please share any other comments regarding the quality of new machines being delivered to you.
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Condition of paint & finishing.
Additional comments and sign off
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Inspection completed by:
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Select date
