Titan Fabrications - DG104 Double Mitre Saw Checklist

Lockable safety main switch

Safety switch on the saw hood

Pneumatic spring on saw arm

Emergency STOP button

Two-handed operation

Automatic rapid return of the saw blade (release of the clamping cylinders when saw blade returns)

Clamping pressure monitoring by pressure monitor

Entire System - Rough cleaning after every shift

Internal machine area - Remove chips from the entire interior area of the machine, preferably by vacuuming, sweeping or wiping with a cloth

Clean profile face - Blow clean with compressed air (Wear safety googles) or use fibre-free cloths, brush or vacuum (DO NOT WIPE, ALSO TO NOTE: NOT FOR MACHINES ON WHICH FIBRE-REINFORCED PLASTICS OR COMPOSITE MATERIALS ARE SAWN)

Guide systems - Suction cleaning, sweeping or wiping off swarf

Clamping cylinder - Check seal integrity; check clamping buffer for signs of damage (replace if necessary)

Saw blade - Blow clean with compressed air (Wear safety googles) or use fibre-free cloths and inspect for broken teeth, scoring, cracks and breakage (DO NOT WIPE, ALSO TO NOTE: NOT FOR MACHINES ON WHICH FIBRE-REINFORCED PLASTICS OR COMPOSITE MATERIALS ARE SAWN)

Pneumatic spring on saw arm - Check of the function for the forced return of the saw arm to the home position if pressure drops and keep free of dirt

Pneumatic lines and connections - Blow clean with compressed air (Wear safety googles) or use fibre-free cloths (DO NOT WIPE, ALSO TO NOTE: NOT FOR MACHINES ON WHICH FIBRE-REINFORCED PLASTICS OR COMPOSITE MATERIALS ARE SAWN)

Pneumatic maintenance unit - Blow clean with compressed air (Wear safety googles) or use fibre-free cloths (DO NOT WIPE, ALSO TO NOTE: NOT FOR MACHINES ON WHICH FIBRE-REINFORCED PLASTICS OR COMPOSITE MATERIALS ARE SAWN)

Spray unit - Check the fill level and top up as needed

Swarf box - Empty swarf box at the saw

Control consoles and air-cooled main electrical cabinets - Regularly inspect and clean the air intake and outlet filters (replace if necessary)

Entire system - Thorough cleaning

Guide system - Lubricate with machine oil

Saw arm bearing axis - Lithium-stiffened grease on mineral-oil basis ISO-VG 68 to 100

Pneumatic lines and connections - Carry out a visual inspection for cracks and porous areas; check that screw connections are securely seated and free of leakage

Electrical wiring and connections - Check to German social accident insurance (DGUV) regulation 3

Yearly service - Call out

Pneumatic spring on saw arm - Replace