Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
1. FIRE & EMERGENCY
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Are all emergency exits signed, clear and unobstructed? (internally and externally)
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Are all fire equipment maintained, signed, tagged and appropriate to hazard?
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Are exit doors easily opened from inside?
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Is fire alarm system functioning correctly (if applicable)?
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Are sprinkler heads unobstructed (if applicable)?
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Are fire instructions available and displayed? (including designated personnel)
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Are regular fire drills carried out (documented records within last 12 months)
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Are minimum quantities of flammables stored at workstations?
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Are employees smoking only in non-smoking areas?
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Are there accumulations of rubbish or debris in a position that may present a risk of fire (eg under buildings)?
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Are gutters clean and no tree foliage over hanging buildings?
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Is emergency lighting operational?
2.ELECTRICAL
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No evidence of broken plugs, sockets or switches?
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Do electrical installations generally appear safe?
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Any leads, plugs or equipment requiring repair/ replacement? (i.e. frayed/ strained or defective)
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Are extension cords located off floor & in safe areas (i.e. no water, trip hazards)?
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No work near exposed live electrical equipment?
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Have tools, leads and appliances been checked and tagged in accordance with relevant regulations / standards?
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Is there a procedure in place for the lock down and tagging of faulty equipment?
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Are switchboards clear and secured?
3. GENERAL LIGHTING
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Are light fittings clean and in good condition? (no flickering or inoperable lights)
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Is there adequate lighting?
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No direct or reflected glare?
4. SLIP AND TRIP HAZARDS
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Are waste bins emptied regularly?
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Is recyclable material separated and placed in appropriate bins provided?
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Walkway areas at the workshop are clean ,coloured defined and free from obstruction
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Is there adequate vision around corners?
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Is spill management material readily available for quick cleanup of spills?
5. PEDESTRIAN/VEHICLE ACCESS
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Has sufficient consideration for pedestrian/vehicle interaction been made (e ghave pedestrian walkways been marked externally, crossing, signage)?
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Is pedestrian / vehicle right of way clearly defined?
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Are roadways in good repair and free of obstructions?
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Is there adequate signage internally (i.e. speed limit signs, mirrors, authorised personnel)?
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Is there adequate signage externally? (i.e. speed limits, pedestrian access, and mirrors)
6. OFFICE HAZARDS
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Are office setups ergonomically sound (i.e. desk, computer/ chair)?
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Is electrical equipment tagged and in good condition?
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Are walkways clear of obstructions (i.e. boxes, cords, chairs)?
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Is area clear of sharp corners, broken furniture, trip hazards (cables)?
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Are chairs in working order (no broken legs, faulty wheels)?
7. MACHINE OPERATIONS
a) Static equipment
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Manufacturer’s manuals are kept for machinery operation and maintenance
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Are warnings, safety signs and instructions displayed?
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Are machines adequately guarded?
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Are starting and stopping switches within easy reach?
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No evidence of oil and grease around equipment? (collection trays required)
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Are regular inspections of equipment carried out?
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Has the operator been trained in the use of the equipment and licensed?
b) Mobile equipment
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Are guards in place and in good condition?
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Is data plate visible and state maximum load capacity?
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Are mast, tynes, safety cage and tyres in good condition on forklifts?
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Are prestart forklift checks completed daily?
8. WORK BENCHES
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Are workbenches set at a comfortable height?
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Are workbenches clear of rubbish?
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No evidence of unmarked containers (i.e. drink bottles) on workbenches?
9. FLOORS
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Is there even surfaces, no cracks or holes?
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Have non slip materials (i.e. strips / plates ) been installed where needed?
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Are there designated walkways through the workshop, and are they adequately marked?
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Is the workshop floor clean, is there a floor cleaner available?
10. STORAGE
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Is material stored in racks/ bins if possible?
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Is racking in good condition (i.e. no damage, bending of beams)?
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Is material secure, not stored too high?
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Can stored materials be reached safely, by hand or mechanical means?
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Is area free from rubbish and obstruction?
11. MANUAL HANDLING
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Have staff been trained in 'correct lifting techniques' and are there JSP’s displayed?
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Can lifting be undertaken between knee and shoulder height?
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Is there lifting equipment available as an alternative to manual handling (i.e. hoists, trolleys)?
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Are employees lifting loads in the workshop/ office in a safe manner?
12. CHEMICAL HANDLING
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Is an MSDS available for all chemicals?
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Does the workplace have a hazardous goods register, listing chemicals used at the workplace?
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Are there any written procedures for the introduction of new substances to the workplace?
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Are containers clearly labelled (including product name and UN number)?
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Has a training program for people using chemicals been established?
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Do special storage conditions apply (i.e. bunded areas)?
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Are chemicals stored correctly?
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Are pressurised cylinders (LPG / O2 / Refrigerant cylinders etc.,) stored in accordance with AS 4332:2004
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Is chemical waste disposed of correctly?
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Is appropriate PPE available for chemicals in use? (i.e. goggles, gloves, aprons)
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Are health checks necessary, and have these been established and documented?
13. FIRST AID
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Are first aider’s names and numbers displayed in prominent places and at F/A kit?
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Are first aid cabinets clean and tidy and well stocked?
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Is there easy access to F/A cabinets?
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Are all employees aware of the location of F/A kits, and are kits adequately signed?
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Are emergency numbers displayed?
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Is there adequate supply of soap, towels and F/A kits?
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Do F/A kits include a note book for recording F/A treatment?
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Is there a record of treatment and first aider involved?
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A safety shower/ eyewash is provided where hazardous chemicals are in use?
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Are safety showers/ eyewashes well maintained and access unobstructed?
14. PPE
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Is there a site policy for high visibility/foot protection established and displayed?
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Is PPE available for tasks with risk of injury and are employees using PPE?
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Are receptacles for PPE full of stock (i.e. ear plugs in dispenser)?
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Are gloves available for prevention of hand injuries?
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Are glasses/ goggles available for prevention of eye injuries?
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Is there a requirement for foot protection in workshop?
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Is there adequate provision of PPE for outdoor work? (i.e. hats and sunglasses)
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Is there signage to indicate mandatory wearing of PPE?
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Management and supervisors enforce mandatory use of PPE?
15. WELDING
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Are gas bottles securely fixed to trolley or racks?
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Is a fire extinguisher located close to welding area?
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Are vision screens used for electric welding?
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Is PPE provided and worn by operator?
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Is the Hot work permit system used?
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Are gas equipment hoses not excessive in length and are free from damage?
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Are gauges, hand pieces and associated accessories for gases not damaged?
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Are flashback arrestors adequately sized and fitted to portable and mobile oxy-fuel gas systems for welding, cutting and heating metal?
16. FALL PREVENTION
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Are platforms available for safely working at height? (i.e. 2 meter platforms)
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Do platforms have secure handrails, guards or fence panels?
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Full harness and lanyard provided and in use?
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Are all drains, pits, excavations covered or barricaded?
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Are unsafe areas signposted and fenced?
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Is there any work occurring at height without any fall prevention equipment / fall prevention process in place?
17. PLATFORMS
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Are platforms in good condition?
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Are platforms positioned at correct angle or proximity to structure?
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Are straight or extension ladders securely fixed at top and on firm ground?
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Are platforms conforming to AS and no home made units in operation?
18. LIFTING GEAR / PROPS
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Is equipment regularly inspected and recorded ie cranes, hoists and gantries?
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Are safe working loads marked clearly on forklifts, jacking equipment, vehicle hoists?
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Vehicle stands are inspected and maintained?
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Are safety latches on hooks in good working order?
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Are chains in good condition and stored correctly?
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Is there adequate pendant indication?
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Are safety stands in a safe condition and available for working on tipper bodies?
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Can safety props /stands be secured to vehicles when in use?
19. STAIRS/ LANDINGS
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Are steps in good condition?(No broken or worn steps)
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Are handrails in good repair?
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Are stairs clear of obstructions and debris / spillages?
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Are there non slip treads and kick plates where required?
20. WORKPLACE ERGONOMICS
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Is the workstation and seating design acceptable?
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Is ergonomics considered in work layout and tasks?
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Is there use of excessive force and repetitive movements?
21. AMENITIES & HYGIENE
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Are toilets, locker and wash rooms clean?
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Is lunch room clean and tidy? (fridges and sinks clean, waste removed)
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Is there adequate rubbish removal?
22. NOISE MANAGEMENT
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Are noise levels maintained to acceptable standards?
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Adequate engineering controls in high noise areas? (i.e. isolation, enclosure)
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Are hearing protection areas signposted and enforced?
23. OH&S ADMIN
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OHS Policy displayed in reception area and on HSE notice-boards in workplace
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Injury Management Policy and related procedures and available procedures displayed?
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Are pre-employment medicals carried out and assessed for new employees?
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RTW coordinator in place and appropriately trained and details communicated on site?
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All injured workers are given a return to work plan upon return to work?
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Are all Return to Work Plans are signed/ approved by RTW coordinator, injured worker, supervisor/manager and medical practitioner?
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Are site safety representative(s), & committee in place and appropriately trained?
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Is HSE committee poster current and displayed on HSE notice board?
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Are regular safety meetings held and safety issues addressed by site?
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Are all injuries and near misses recorded and investigated by site management or rep?
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Are HSE minutes are displayed on HSE notice-board?
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Are relevant job safe procedures communicated and located in key areas?
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Are regular mini-HSE audits completed monthly by site and reported to HSE committee?
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Is Risk Register in place, maintained and reviewed regularly?
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Does Risk Management occur before any purchases of equipment or changes to systems of work or work environment?
24. CONTRACTOR AND LABOUR HIRE MANAGEMENT
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Are all contractors and labour hire workers inducted?
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Are pre-employment medicals conducted for labour-hire employees?
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Are contractors and labour-hire are supervised and work performance monitored and reviewed?
25. BREAKDOWNS & OFFSITE WORK
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Are breakdown vehicles fitted with appropriate safety equipment (ie safety cones, lights, spill kits, phone) ?
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Are employees appropriately trained in JSP for breakdown work?