Webb Wheel, Inc HL2 2nd Shift TMP Checklist Rev2

• Conducted on

  Date

• Prepared by

• Hub Line 2 – OP30 – 2nd Shift

• Powder Coat Line:

  Yes

  No

  N/A

• Check powder coat level at the beginning of your shift DAILY

  Yes

  No

  N/A

• BLOW OUT paint booth, booth filters, and gun tips DAILY

  Yes

  No

  N/A

• Gantry:

  Yes

  No

  N/A

• CLEAN main coolant tank pan and make sure no trash or tools on top of tank WEEKLY (Monday)

  Yes

  No

  N/A

• Check grease reservoir in gantry system DAILY, fill as needed

  Yes

  No

  N/A

• CLEAN conveyor coming from the paint line and wipe down Tool Boss WEEKLY (Monday)

  Yes

  No

  N/A

• Change main sock filter and chip hopper at shut down WEEKLY

  Yes

  No

  N/A

• REPLACE filter on A/C cabinet WEEKLY (Monday)

  Yes

  No

  N/A

• Check all gantry safe interlocks on the doors to ensure the bolts are in the actuator and tight, replace/tighten any missing/loose bolts DAILY

  Yes

  No

  N/A

• Drill:

  Yes

  No

  N/A

• CLEAN out the inside of machine and trans pallets DAILY

  Yes

  No

  N/A

• CLEAN all the chips off the tops of the cabinets WEEKLY (Friday)

  Yes

  No

  N/A

• WIPE down machine and CLEAN out pan WEEKLY (Monday)

  Yes

  No

  N/A

• Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed

  Yes

  No

  N/A

• Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units. Notify team leader if low or leaking

  Yes

  No

  N/A

• Check oil in C Axis spindle oiler DAILY – DO NOT ADJUST KNOBS

  Yes

  No

  N/A

• CLEAN out the inside of machine and trans pallets DAILY

  Yes

  No

  N/A

• CLEAN all the chips off the tops of the cabinets WEEKLY (Friday)

  Yes

  No

  N/A

• WIPE down machine and CLEAN out pan WEEKLY (Monday)

  Yes

  No

  N/A

• Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units. Notify team leader if low or leaking

  Yes

  No

  N/A

• Check oil in C Axis spindle oiler DAILY – DO NOT ADJUST KNOBS

  Yes

  No

  N/A

• CLEAN out the inside of machine and trans pallets DAILY

  Yes

  No

  N/A

• CLEAN all the chips off the tops of the cabinets WEEKLY (Friday)

  Yes

  No

  N/A

• WIPE down machine and CLEAN out pan WEEKLY (Monday)

  Yes

  No

  N/A

• Check way oil lubrication reservoir level DAILY. Use AW46 hydraulic oil as needed

  Yes

  No

  N/A

• Check hydraulic oil level and Verify cap to tank is on and secure DAILY also look for any leaks on the machine and hydraulic units. Notify team leader if low or leaking

  Yes

  No

  N/A

• Check oil in C Axis spindle oiler DAILY – DO NOT ADJUST KNOBS

  Yes

  No

  N/A

• REPLACE the filter on the oil cooler WEEKLY(Monday)

  Yes

  No

  N/A

• REPLACE the filter on drill spindles WEEKLY(Friday at shut down)

  Yes

  No

  N/A

• Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

  Yes

  No

  N/A

• Contact Team Leader if unlocked

  Yes

  No

  N/A

Hub Line 4 – OP30 – 2nd Shift

• Doosan:

  Yes

  No

  N/A

• CLEAN chips from table, & door rail DAILY

  Yes

  No

  N/A

• Clean chucks and inspect for damages DAILY

  Yes

  No

  N/A

• Check and change coolant filter as needed DAILY

  Yes

  No

  N/A

• Check coolant level and fill up completely full DAILY

  Yes

  No

  N/A

• Check hydraulic levels, way lube and notify supervisor if low or leaking also Verify cap to tank is on and secure DAILY

  Yes

  No

  N/A

• Check and fill up grease reservoir as needed DAILY

  Yes

  No

  N/A

• WIPE DOWN machine WEEKLY(Tuesday)

  Yes

  No

  N/A

• REPLACE electrical cabinet control cabinet cooling air filter WEEKLY

  Yes

  No

  N/A

• Check the door on the electrical control cabinet to be sure it is FULLY CLOSED, EVERY SHIFT

  Yes

  No

  N/A

• Make sure all trash and tools are picked up and put up inside robot cage and out. DAILY

  Yes

  No

  N/A

• Wipe down robot controllers and machine HMI’s……NO BRAKE CLEAN premoistened scrubs only WEEKLY(Wednesday)

  Yes

  No

  N/A

• Make sure robot is blowing off chuck and leaving no chips DAILY

  Yes

  No

  N/A

• Make sure coolant is coming out through spindle and external coolant is hitting tap WEEKLY(Monday)

  Yes

  No

  N/A

• Clean chip buildup under machine and back cabinet WEEKLY(Friday)

  Yes

  No

  N/A

• Wipe off tool detect sensor with a clean rag and verify it is working correctly… NO BRAKE CLEAN. DAILY

  Yes

  No

  N/A

• Verify tool detect is on with a green light.

  Yes

  No

  N/A