8. Daily Line Leader Checks - duplicate

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Morning Safety Talk

• Select date

  Date

• Topic of the talk:

PPE

• All Employees have the required PPE

  Yes

  No

  N/A

• The PPEs supplied are in good condition and are worn appropriately

  Yes

  No

  N/A

• notes:

Laceration Prevention

• Only approved, retractable cutting devices are in use

  Yes

  No

  N/A

• Cut resistant gloves are in use where required

  Yes

  No

  N/A

Tools/Machinery/Equipment

• All existing guarding is in place

  Yes

  No

  N/A

• Existing guarding sufficient in preventing access to the point of operation

  Yes

  No

  N/A

• Machinery working properly and not causing regular manual manipulation

  Yes

  No

  N/A

• All tools in good working order

  Yes

  No

  N/A

• Notes:

Hazard Communication

• Chemicals are stored in proper containers and labeled properly

  Yes

  No

  N/A

• Incidental spills cleaned up immediately

  Yes

  No

  N/A

• Chemicals stored properly - Flammable materials in safety container

  Yes

  No

  N/A

• Notes:

Walking/Working Surfaces and Slip / Fall Prevention

• Floors and work platforms free of excessive debris and clutter

  Yes

  No

  N/A

• Floors and work platforms are dry and not slippery

  Yes

  No

  N/A

• Pallets, components and WIP are stored only in marked areas

  Yes

  No

  N/A

• Notes:

Emergency Response/Fire Protection

• Fire extinguishers inspection is current and access is unblocked

  Yes

  No

  N/A

• Employees aware of emergency procedures and where assembly areas are

  Yes

  No

  N/A

• Eyewash/Safety shower stations inspected and unblocked

  Yes

  No

  N/A

• Spill kits are available where needed and are equipped/inspected as required

  Yes

  No

  N/A

• Sufficient emergency equipment installed in the area

  Yes

  No

  N/A

• Notes:

Electrical Hazards

• High voltage signs in place and visible

  Yes

  No

  N/A

• Electrical cabinets closed and in good repair

  Yes

  No

  N/A

• Electrical cabinets have nothing on top of them

  Yes

  No

  N/A

• There is nothing blocking the electrical cabinet

  Yes

  No

  N/A

• Switches, outlets and controls in good condition

  Yes

  No

  N/A

• Electrical and extension cords are off the floor

  Yes

  No

  N/A

• Notes:

Hazardous Energy Control (Lockout/Tagout)

• Employees expected to conduct lockout, trained and equipped properly

  Yes

  No

  N/A

• Employees locked out during a change over and/or other tasks that require lockout

  Yes

  No

  N/A

• Energy control procedures exist for all equipment & employees know where to find them

  Yes

  No

  N/A

• Any Lockout exceptions have been adequately evaluated and determined safe by the Plant Manager

  Yes

  No

  N/A

• Notes:

Crane/Hoist Safety

• Inspections completed as per requirements

  Yes

  No

  N/A

• PM's completed as per the schedule

  Yes

  No

  N/A

• Employees not working under suspended loads

  Yes

  No

  N/A

• Cranes & straps working within their operating limits

  Yes

  No

  N/A

• Notes:

Five S and Housekeeping

• Five S assignments have been posted

  Yes

  No

  N/A

• All unneeded items have been disposed of

  Yes

  No

  N/A

• All tools and gauges are identified and in their proper location

  Yes

  No

  N/A

• Supplies and WIP areas are clearly marked with a visual for quantity

  Yes

  No

  N/A

• Cleaning tasks have been combined with dirt prevention methods

  Yes

  No

  N/A

• Trash, debris, and equipment not left laying around

  Yes

  No

  N/A

• Equipment free of excessive dust, oil and/or soot

  Yes

  No

  N/A

• Floor surfaces covered in oil/dust covering the painted surface

  Yes

  No

  N/A

• General tripping hazards due to housekeeping, equipment layout, and/or workstation design

  Yes

  No

  N/A

• Take a picture of the cell

  Media

• Notes:

Cell Start Up & Operations

• The hour by hour plan has been determined, communicated and written on the board

  Yes

  No

  N/A

• Staffing is adequate for them cell's production plan

  Yes

  No

  N/A

• Only Journeyman and above on CTQ stations

  Yes

  No

  N/A

• First unit off the line time

  Date

• First unit off the line meets all quality specifications

  Yes

  No

  N/A

• Last unit off the line time

  Date

• Last unit off the line meets all quality specifications

  Yes

  No

  N/A

• There is a plan in place for any slack time (material shortage etc.)

  Yes

  No

  N/A

Quality Checks

• Date and time of 1st in-process check

  Date

• Results of 1st in-process check

  Approved

  Concerns

  Rejected

• Date and time of 2nd in-process check

  Date

• Results of 2nd in-process check

  Approved

  Concerns

  Rejected

• QA Notes:

• QA signature - I have inspected the in-process production and have determined its proper status according to the specifications.

  Sign

Signature and Finalization

• The following Manager has review this as a part of their daily Standard Work

  Select Norman Harold James Marr Randy Alan None

  • Norman
  • Harold
  • James
  • Marr
  • Randy
  • Alan
  • None

• Team Leader -I have completed this assessment to the best of my ability. And I have identified all visible/known hazards.

  Sign

• Select date

  Date

• General Comments