Door Labeler Process Audit

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

Receiving door

• Does the labeler have paperwork and labels ?

  Yes

  No

  N/A

• Does the labeler know the process to acquire the paperwork and labels ?

  Yes

  No

  N/A

• Does the order have fire labels/Compliance labels ?

  Yes

  No

  N/A

• Does the labeler have all the fire labels associated with the order?

  Yes

  No

  N/A

• Does the labeler know how to use Label tracker and ask for missing Fire labels ?

  Yes

  No

  N/A

• Is the door identified ?

  Yes

  No

  N/A

• Is it an active door ?

  Yes

  No

  N/A

Door Inspection

• Before starting the inspection, does the labeler have paperwork, white labels, and necessary compliance labels for the current order ?

  Yes

  No

  N/A

• Ask the labeler to have everything before starting the inspection.

  Done

  Not Done

• Does the door have the SO#, line # & mark # located on the door ?

  Yes

  No

  N/A

• Was the labeler able to find the corresponding specification within the shop floor document ?

  Yes

  No

  N/A

Verifying Door Specifications : Is the door free of the following Non-Conformities ?

• Top channel feature (does the door require a recessed, reversed, flush, or flush and sealed channel type)

  Yes

  No

  N/A

• Bottom channel feature (does the door require a recessed, reversed, flush, or flush and sealed channel type)

  Yes

  No

  N/A

• Core type (does the door require honeycomb core, steel stiffened core, polystyrene core, etc.)

  Yes

  No

  N/A

• Finish Type (Primed, no prime, no prime/no bondo, no prime/metal bondo, etc.)

  Yes

  No

  N/A

• Handing (LH, RH, LHR, RHR)

  Yes

  No

  N/A

• Dents

  Yes

  No

  N/A

• Grind marks with visible graining or creating an excessive dip or hole.

  Yes

  No

  N/A

• Improperly dressed weld marks with visible deformation of the visible surface.

  Yes

  No

  N/A

• Improperly finished plastic body filler (also referred to as Bondo) work including but not <br>limited to lines, pitting, patchiness, cracking, etc.

  Yes

  No

  N/A

• Deep scratches reveal the bare metal through the coat of primer.

  Yes

  No

  N/A

• Hardware preps that contain plastic body filler within the cutouts.

  Yes

  No

  N/A

• Hardware preps blocked by internal components such as the core or reinforcements.

  Yes

  No

  N/A

• Glue seeping out from the door or left on the surface of the door.

  Yes

  No

  N/A

• Sub-components shall not protrude past the end of the skin of the doors (I.E. top and <br>bottom channel assemblies, continuous hinge reinforcements, etc.)

  Yes

  No

  N/A

Reporting of Non-Conformities

• Was the Inspection process free of Non-Conformities?

  Yes

  No

  N/A

• Does the labeler know the process to report a non-conformity ?

  Yes

  No

  N/A

• Was the nature of the non-conformity determined ? (Specification or asthectic reason)

  Yes

  No

  N/A

• If the door does not meet a specification, was Rework Request slip filled out <br>and taped it to the face of the door

  Yes

  No

  N/A

• If the non-conformity was due to aesthetics, was the Door Aesthetics Tracker used ?

  Yes

  No

  N/A

Labeling the door

• Labels should only be applied when door passes inspection

  Compliant

  Non-Compliant

  N/A

• Is the white label applied on the hinge reinforcement that is 2nd from the top of the door (does not apply to continuous hinge doors, place the white identification label in the middle of the door hinge edge in this case)

  Compliant

  Non-Compliant

  N/A

• Make sure that Active and Inactive doors are properly identified with the correct label by LHA or RHA (Active Door) Page 1 or LHI or RHI (Inactive Door)

  Pass

  Fail

  N/A

• Are the labelers following the chart for label placement?

  Yes

  No

  N/A

• Prior to applying the compliance label(s), wipe the surface where the label is to be applied with a rag to remove any debris on the door’s edge.

  Compliant

  Non-Compliant

  N/A

• Make sure correct labels are identified according to the specifications and applied to the correct door based on fire rating

  Compliant

  Non-Compliant

  N/A

• Label is applied to the door edge.

  Pass

  Fail

  N/A

• Use a roller and roll along the label to ensure proper adhesion to the door.

  Compliant

  Non-Compliant

  N/A

• If the compliance label is of the metal variety (called out as MTL-Label Type] on the order) the metal label will need to be installed using rivets and a rivet tool in the pre-punched holes on the door. The hole location should follow the same placement locations as the mylar labels.

  Compliant

  Non-Compliant

  N/A

• Use of rivet and proper procedure to install the label into the door

  Compliant

  Non-Compliant

  N/A