10A: Application of Grease on Front & Back vertical Axles Sealant Ring

  • Equipment at the station: (A) Straightness checking gauge(B)Grease and Brush ,There is No other equipment at the work station.

  • Operator must wear apron and safety shoes.

  • DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

  • Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

  • Operator must follow check do check process

  • work station must be free from dust and unused material and tools.

  • Straightness checking gauge must be calibrated.

  • Grease must be free from dust contamination.

  • Red bin must be available for rejection material.

  • Waste part should not spread over shop floor and working table.

  • All material must be identify and placed at define location.

  • Operator must Skilled

  • Operator ID

20A: Assembly diaphragm 1.2 and diaphragm moulded shield with diaphragm shield driving Equipment

  • Equipment at the station: (A) Ultrasonic welding machine ,There is No other equipment at the work station.

  • Operator must wear Apron, Earplug & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive control sheet must be displayed and check sheet must be fill by operator.

  • TPM Sheet must be fill by operator and maintenance team.

  • All pressure Gauge Indicator must be calibrated.

  • Work station must be free from dust, unused material and tools.

  • Operator must follow the check do check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch must be in working condition.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled

  • Operator ID

10:Assembly of central mandrel, lever shield & vertical axle sub assembly with measuring unit housing

  • Equipment at the station: A)HMI machine b) vertical axle assembly SPM ,c) Air Gun

  • Operator must wear Apron and Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Work station light must be switched on and working.

  • Operator must follow the check do check process.

  • Positive Control Sheet must be available and fill by operator

  • TPM sheet must be fill by operator and maintenance Team

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Number of assemblies being processed by this stage should be one

  • Operator must Skilled

  • Operator ID

20:Diaphragm Assembly on MU housing ST 1

  • Equipment at the station: (A) Grease and Brush ,There is No other equipment at the work station.

  • Operator must wear Apron & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Positive control sheet must be displayed and check sheet must be fill by operator.

  • Operator must follow the check do check process.

  • Grease must be free from dust contamination.

  • Conveyor must be fixed and stable.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled

  • Operator ID

30:Diaphragm Assembly on MU housing ST 2

  • Equipment at the station: (A)Grease and Brush ,There is No other equipment at the work station.

  • Operator must wear Apron & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Positive control sheet must be displayed and check sheet must be fill by operator.

  • Operator must follow the check do check process.

  • Grease must be free from dust contamination.

  • Conveyor must be fixed and stable.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled

40:Assemble front & back covers with measuring unit housing sub-assembly.

  • Equipment at the station: (A) Front & Back cover assembly SPM (B) Air Gun(C) Thickness checking Gauge, There is No other equipment at the work station.

  • Operator must wear Apron & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Positive control sheet must be displayed and check sheet must be fill by operator.

  • Pre control sheet must be fill by operator.

  • Thickness Gauge Must be calibrated.

  • Operator must follow the check do check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch & Safety Curtain must be in working condition.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled

  • Operator ID

50A & 50: Applying adhesive sealant (Sikaflex221) & Fitment of Valve base and outlet with housing assembly

  • Equipment at the station: (A) HMI Machine (B) Air Gun(C) Weighing Machine, There is No other equipment at the work station.

  • Operator must wear Apron & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Positive control sheet must be displayed and check sheet must be fill by operator.

  • Pre control sheet must be fill by operator.

  • Operator must follow the check do check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch must be in working condition.

  • Red bin must be available for rejection material at stage.

  • Weighing Machine must be calibrated.

  • Sika Self life must not be expired.

  • Operator must Skilled.

  • Operator ID

60:Adhesive Sealant Curing

  • Equipment at the station: (A) HMI Machine (B) Barcode, There is No other equipment at the work station.

  • DMI (Detailed Manufacturing Instruction) must be displayed.

  • Work station must be free from dust, unused material and tools.

  • Work station light must be switched on and working.

  • Operator must maintain FIFO manner.

  • All equipment must be identify and placed at defined location.

  • Emergency switch and Safety Curtain must be in working condition.

  • Waste parts should not be spread over in the shop floor & working table.

  • Operator must Skilled.

  • Operator ID

70A:transmission gear and holder gear assembly

  • Operator must wear Apron and Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Operator must follow the check do check process.

  • MU Assembly part must be free from fleshes, burr, damage and moulding defect.

  • Angle Gear and transmission Gear must be rotate smoothly

  • All part must be properly locked.

  • Angle Gear must not be rotate in antilock wise

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

70:Tightness testing

  • Equipment at the station: (A) Tightness testing Jig (B) test to fail pass sample

  • Operator must wear Apron and Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive control sheet must be displayed and check sheet must be fill by operator.

  • All pressure Gauge Indicator must be calibrated.

  • TPM Sheet must be fill by operator and maintenance team.

  • Work station must be free from dust, unused material and tools.

  • Operator must follow the check do check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Number of assemblies being processed by this stage should be one

  • Emergency switch must be in working condition.

  • Operator must Skilled.

  • Operator ID

80:Oscillator lever Assembly

  • Equipment at the station :(A)Oscillatory Lever assembly Fixture (B)Grease

  • Operator must wear Apron & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Grease must be free from dust contamination.

  • Positive control sheet must be available and must be fill by operator.

  • TPM sheet must be available and must be fill by operator and maintenance team.

  • Fixture must be fixed and stable while working and must be easy to operate.

  • Pressure Gauge Indicator must be calibrated.

  • Work station must be free from dust, unused material and tools.

  • Work station light must be switched on and working.

  • Operator must follow the check do check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must follow single piece flow process.

  • Operator must Skilled.

  • Operator ID

90A,90B:Assembly of SOV & SOV Functional Testing

  • Equipment at the station: (A) SOV functional testing Jig (B) Computer & Bar code Reader, There is No other equipment at the work station.

  • Operator must wear apron and safety shoes.

  • DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

  • Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

  • Operator must follow check do check process

  • work station must be free from dust and unused material and tools.

  • SOV functional test fixture must not be worn out.

  • Red bin must be available for rejection material.

  • Waste part should not spread over shop floor and working table.

  • All material must be identify and placed at define location.

  • Operator must Skilled

  • Operator ID

90:SOV assembly with measuring unit

  • Equipment at the station: (A) SOV -MU assembly fixture(B)Grease and Brush ,There is No other equipment at the work station.

  • Operator must wear apron and safety shoes.

  • DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

  • Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

  • Operator must follow check do check process

  • work station must be free from dust and unused material and tools.

  • SOV functional test fixture must not be worn out.

  • Red bin must be available for rejection material.

  • Waste part should not spread over shop floor and working table.

  • All material must be identify and placed at define location.

  • Operator must Skilled

  • Operator ID

100:Pressure Drop

  • Equipment at the station :( A) Pressure drop testing machine (B) Cir clip pliers

  • Operator must wear Apron & Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Grease must be free from dust contamination.

  • Positive control sheet must be available and must be fill by operator.

  • TPM sheet must be available and must be fill by operator and maintenance team.

  • Fixture must be fixed and stable while working and must be easy to operate.

  • Pressure Gauge Indicator must be calibrated.

  • Work station must be free from dust, unused material and tools.

  • Work station light must be switched on and working.

  • Operator must follow the check do check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • MU pressure transmitter must be calibrated.

  • Operator must follow single piece flow process.

  • Operator must Skilled.

  • Operator ID

110,120: Error Testing & Frame Assembly

  • Equipment at the station :(A)Error Testing Machine

  • Operator must wear Apron and Cap.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Work station light must be switched on and working.

  • Operator must follow the check do check process.

  • Positive control sheet must be displayed and operator must fill positive control sheet.

  • TPM sheet must be fill by operator & Maintenance Team.

  • All temperature, humidity & and pressure indicator must be calibrated

  • Temp. And humidity must be maintained as per testing Requirement.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

130A: Assembly of External Magnet

  • Equipment at the station: (A) External Magnate Assembly Fixture (B)Plug Gauge ,There is No other equipment at the work station.

  • Operator must wear apron and safety shoes.

  • DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

  • Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

  • Operator must follow check do check process

  • work station must be free from dust and unused material and tools.

  • Plug gauge must be calibrated

  • Go-no-Go recording Sheet must fill by operator

  • Red bin must be available for rejection material.

  • Waste part should not spread over shop floor and working table.

  • Safety curtain must be in working condition.

  • All material must be identify and placed at define location.

  • Operator must Skilled.

  • Operator ID

130B:Apply grease on Magnet Assembly and assemble with upper case

  • Equipment at the station: (A)Wrong arrow sample (B)Upper Case Holding Fixture(C) Weighing Machine ,There is No other equipment at the work station.

  • Operator must wear apron, gloves & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive and precontrol sheet must be fill by operator.

  • TPM sheet must be fill by operator and maintenance team.

  • Operator must follow Check Do Check Process.

  • Grease weight log sheet must be fill by operator.

  • Grease dispensing nozzle must be dust free and nozzle’s all holes must be work.

  • Date of next calibration of Weighing machine and all pressure Gauge must be marked.

  • Weighing machine Alignment in analytical balance must be proper and machine must be stable.

  • Upper case assy. Fixture must be fixed and stable while working.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location

  • Emergency switch must be in working and stable condition.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

130:Mu with Upper case Sub assembly

  • Equipment at the station: (A) Barcode Reader (B)Upper Case Holding Fixture ,There is No other equipment at the work station.

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and operator must follow DMI.

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • Upper case & barcode holding Fixture must be fixed and stable while working.

  • All material must be identify and placed at defined location.

  • Operator must follow single piece flow process.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

140A:Lower case Assembly

  • Equipment at the station: (A) cloths

  • Operator must wear apron, gloves& Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no and operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • Emergency switch must be in working and stable condition.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled

  • Operator ID

140:Sika Flex dispensing on lower case

  • Equipment at the station: (A) HMI Machine (B) Sika Dispensing fixture (C)e) Weighing machine

  • Operator must wear apron, gloves, goggle & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

  • Positive control sheet must be fill by operator.

  • precontrol sheet Must be fill by operator.

  • Weighing machine and pressure Gauge must be calibrated and Date of next calibration must be marked.

  • Weighing machine Alignment in analytical balance must be proper and machine must be stable.

  • Sika shelf life must be within expired date.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch must be in working and stable condition.

  • Red bin must be available for rejection material at stage.

  • Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

  • Operator must Skilled

150: Initial Pressing of Band

  • Equipment at the station: (A) HMI Machine

  • Operator must wear apron, gloves, goggle & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

  • Positive control sheet must be fill by operator.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch & safety curtain must be in working and stable condition.

  • Red bin must be available for rejection material at stage.

  • Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

  • Operator must Skilled

  • Operator ID

160: Final Band roller pressing

  • Equipment at the station: (A) HMI Machine (B) SCISSORS(C) CLOTHS

  • Operator must wear apron, gloves, goggle & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

  • Positive control sheet must be fill by operator.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch & safety curtain must be in working and stable condition.

  • Red bin must be available for rejection material at stage.

  • Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

  • Operator must Skilled

170: Adhesive Sealant Curing

  • Equipment at the station: (A) HMI Machine (B)BAR CODE READER

  • Operator must wear apron, gloves, goggle & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch & safety curtain must be in working and stable condition.

  • Temperature and humidifier sensor must be calibrated and next calibration date must be marked.

  • Operator must Skilled

  • Operator ID

180: Leakage Testing of Gas Meter

  • Equipment at the station: (A) HMI Machine (B)BAR CODE READER(C)BRUSH

  • Operator must wear apron, safety shoes & earplugs.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI

  • Positive Control Sheet must be displayed at the workstation. and must be fill by operator

  • TPM sheet must fill by operator and maintenance Team in defined interval.

  • Work station must be free from dust, unused material and tools.

  • Meter fixture in LTM must not be worn out.

  • Operator must follow the check do check process.

  • Water must be clean in water tank and must be filled at defined level in the tank.

  • Date of next calibration of “Pressure Gauges” must be marked.

  • Emergency Switch of machine must be work.

  • All materials and tools must be identify and placed at defined location

  • Waste parts should not be spread over in the shop floor & working table. 3

  • Operator must Skilled

  • Operator ID

190,200: Assembly of Internal Magnet + EU on Gas meter, Functional testing

  • Equipment at the station: (A) TORQUE WRENCH (B)SCREW DRIVER(C)WRIST BELT

  • Operator must wear anti static apron, Safety Shoes and wrist belt.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive Control sheet must be displayed at the workstation and must be fill by operator

  • Precontrol sheet must be displayed at the workstation and must be fill by operator

  • Operator Must followed Check Do Check Process.

  • Wrist belt must be test by operator at the starting of line.

  • Work station must be free from dust, unused material and tools.

  • Date of next calibration of screw driver must be marked.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • All electrical connection should not be lose and should be safe.

  • Red bin must be available for rejection material at stage.

  • Operator must followed single piece flow process.

  • Operator must Skilled

  • Operator ID

190A: Assembly of Internal magnet

  • Equipment at the station: (A) Go-No-Gauge (B)Screw Driver

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive Control sheet must be displayed at the workstation and must be fill by operator

  • Operator Must followed Check Do Check Process.

  • Work station must be free from dust, unused material and tools.

  • Date of next calibration of screw driver & gauge must be marked.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

210:MID seal assembly

  • Equipment at the station: (A) MID seal pressing Machine

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Operator Must followed Check Do Check Process.

  • Work station must be free from dust, unused material and tools.

  • Safety curtain must be in working condition.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

220:Brass Nut Tightening

  • Equipment at the station: (A) Brass nut tightening fixture (B) Screw Driver

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Operator Must followed Check Do Check Process.

  • Work station must be free from dust, unused material and tools.

  • Safety curtain must be in working condition.

  • All material must be identify and placed at defined location.

  • Positive control sheet must be fill up by operator.

  • Pre control sheet must be fill up by operator.

  • Screw Driver must be calibrated.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

230:Plastic seal assembly

  • Equipment at the station: (A) Plastic Seal pressing Machine ,There is No other equipment at the work station.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Operator Must followed Check Do Check Process.

  • Work station must be free from dust, unused material and tools.

  • Safety curtain must be in working condition.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled.

  • Operator ID

240,250,260:G-mat,Laser Printing, Customization

  • Equipment at the station: 1. Test Bench, 2.Laser Printer, There is No other equipment at the work station.

  • Operator must wear apron, Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive Control sheet must be displayed at the workstation and sheet must be fill by operator

  • All electrical connection must not be loose and must be safe.

  • Work station must be free from dust, unused material and tools.

  • Date of next calibration of sonic nozzle, temp., and pressure and humidity sensor must be marked.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over the shop floor & working table.

  • Printing quality must not be spread and must be readable.

  • Fume extractor must be in working condition.

  • Customization Batch must be as per Sales order.

  • Preventive maintenance should be done by maintenance team and operator.

  • Operator must follow single piece flow process

  • Operator must Skilled

  • Operator ID

270,280,290:KIOSK,Asset File Generation, Final Locking of Subassembly of port cover

  • Equipment at the station:(A) holding fixture,(B) Label dispenser(C)Barcode reader(D)Barcode Printer There is no other equipment at the workstation

  • Operator must wear Apron, Safety Shoes.

  • DMI must be displayed on station, Operator must follow DMI.

  • Operator Must followed Check Do Check Process.

  • Meter holding fixture must be stable and fix while working.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • All electrical connection should not be loose and should be safe.

  • Red bin must be available for rejection material at stage.

  • Operator must Skilled

  • Operator ID

310:Inspection Stage

  • Operator must wear apron & Safety Shoes.

  • Work Instruction Must be displayed and Inspector must followed work instruction.

  • Inspection Sheet Must be available

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • Red bin must be available for rejection material at stage.

  • Operator must be followed single piece flow process.

  • Operator must Skilled

  • Operator ID

320,340,350:Primary packing and stretch with wrapping

  • Equipment at the station: (A) Bar code reader (B) Wrapping machine, There is No other equipment at the work station.

  • Operator must wear Apron, Gloves & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Fixtures must not be worn out.

  • UN approval certificate stamp and hazardous label must be print on CFB box.

  • Work station must be free from dust, unused material and tools

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Operator must be followed single piece flow process.

  • Operator must Skilled

  • Operator ID

  • Line Supervisor

  • Auditor

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