Audit ind

Equipment at the station: (A) Straightness checking gauge(B)Grease and Brush ,There is No other equipment at the work station.

Operator must wear apron and safety shoes.

DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

Operator must follow check do check process

work station must be free from dust and unused material and tools.

Straightness checking gauge must be calibrated.

Grease must be free from dust contamination.

Red bin must be available for rejection material.

Waste part should not spread over shop floor and working table.

All material must be identify and placed at define location.

Operator must Skilled

Equipment at the station: (A) Ultrasonic welding machine ,There is No other equipment at the work station.

Operator must wear Apron, Earplug & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Positive control sheet must be displayed and check sheet must be fill by operator.

TPM Sheet must be fill by operator and maintenance team.

All pressure Gauge Indicator must be calibrated.

Work station must be free from dust, unused material and tools.

Operator must follow the check do check process.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch must be in working condition.

Red bin must be available for rejection material at stage.

Operator must Skilled

Equipment at the station: A)HMI machine b) vertical axle assembly SPM ,c) Air Gun

Operator must wear Apron and Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Work station light must be switched on and working.

Operator must follow the check do check process.

Positive Control Sheet must be available and fill by operator

TPM sheet must be fill by operator and maintenance Team

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Number of assemblies being processed by this stage should be one

Operator must Skilled

Equipment at the station: (A) Grease and Brush ,There is No other equipment at the work station.

Operator must wear Apron & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Positive control sheet must be displayed and check sheet must be fill by operator.

Operator must follow the check do check process.

Grease must be free from dust contamination.

Conveyor must be fixed and stable.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled

Equipment at the station: (A)Grease and Brush ,There is No other equipment at the work station.

Operator must wear Apron & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Positive control sheet must be displayed and check sheet must be fill by operator.

Operator must follow the check do check process.

Grease must be free from dust contamination.

Conveyor must be fixed and stable.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled

Equipment at the station: (A) Front & Back cover assembly SPM (B) Air Gun(C) Thickness checking Gauge, There is No other equipment at the work station.

Operator must wear Apron & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Positive control sheet must be displayed and check sheet must be fill by operator.

Pre control sheet must be fill by operator.

Thickness Gauge Must be calibrated.

Operator must follow the check do check process.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch & Safety Curtain must be in working condition.

Red bin must be available for rejection material at stage.

Operator must Skilled

Equipment at the station: (A) HMI Machine (B) Air Gun(C) Weighing Machine, There is No other equipment at the work station.

Operator must wear Apron & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Positive control sheet must be displayed and check sheet must be fill by operator.

Pre control sheet must be fill by operator.

Operator must follow the check do check process.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch must be in working condition.

Red bin must be available for rejection material at stage.

Weighing Machine must be calibrated.

Sika Self life must not be expired.

Operator must Skilled.

Equipment at the station: (A) HMI Machine (B) Barcode, There is No other equipment at the work station.

DMI (Detailed Manufacturing Instruction) must be displayed.

Work station must be free from dust, unused material and tools.

Work station light must be switched on and working.

Operator must maintain FIFO manner.

All equipment must be identify and placed at defined location.

Emergency switch and Safety Curtain must be in working condition.

Waste parts should not be spread over in the shop floor & working table.

Operator must Skilled.

Operator must wear Apron and Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Operator must follow the check do check process.

MU Assembly part must be free from fleshes, burr, damage and moulding defect.

Angle Gear and transmission Gear must be rotate smoothly

All part must be properly locked.

Angle Gear must not be rotate in antilock wise

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) Tightness testing Jig (B) test to fail pass sample

Operator must wear Apron and Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Positive control sheet must be displayed and check sheet must be fill by operator.

All pressure Gauge Indicator must be calibrated.

TPM Sheet must be fill by operator and maintenance team.

Work station must be free from dust, unused material and tools.

Operator must follow the check do check process.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Number of assemblies being processed by this stage should be one

Emergency switch must be in working condition.

Operator must Skilled.

Equipment at the station :(A)Oscillatory Lever assembly Fixture (B)Grease

Operator must wear Apron & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Grease must be free from dust contamination.

Positive control sheet must be available and must be fill by operator.

TPM sheet must be available and must be fill by operator and maintenance team.

Fixture must be fixed and stable while working and must be easy to operate.

Pressure Gauge Indicator must be calibrated.

Work station must be free from dust, unused material and tools.

Work station light must be switched on and working.

Operator must follow the check do check process.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must follow single piece flow process.

Operator must Skilled.

Equipment at the station: (A) SOV functional testing Jig (B) Computer & Bar code Reader, There is No other equipment at the work station.

Operator must wear apron and safety shoes.

DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

Operator must follow check do check process

work station must be free from dust and unused material and tools.

SOV functional test fixture must not be worn out.

Red bin must be available for rejection material.

Waste part should not spread over shop floor and working table.

All material must be identify and placed at define location.

Operator must Skilled

Equipment at the station: (A) SOV -MU assembly fixture(B)Grease and Brush ,There is No other equipment at the work station.

Operator must wear apron and safety shoes.

DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

Operator must follow check do check process

work station must be free from dust and unused material and tools.

SOV functional test fixture must not be worn out.

Red bin must be available for rejection material.

Waste part should not spread over shop floor and working table.

All material must be identify and placed at define location.

Operator must Skilled

Equipment at the station :( A) Pressure drop testing machine (B) Cir clip pliers

Operator must wear Apron & Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Grease must be free from dust contamination.

Positive control sheet must be available and must be fill by operator.

TPM sheet must be available and must be fill by operator and maintenance team.

Fixture must be fixed and stable while working and must be easy to operate.

Pressure Gauge Indicator must be calibrated.

Work station must be free from dust, unused material and tools.

Work station light must be switched on and working.

Operator must follow the check do check process.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

MU pressure transmitter must be calibrated.

Operator must follow single piece flow process.

Operator must Skilled.

Equipment at the station :(A)Error Testing Machine

Operator must wear Apron and Cap.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

Work station light must be switched on and working.

Operator must follow the check do check process.

Positive control sheet must be displayed and operator must fill positive control sheet.

TPM sheet must be fill by operator & Maintenance Team.

All temperature, humidity & and pressure indicator must be calibrated

Temp. And humidity must be maintained as per testing Requirement.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) External Magnate Assembly Fixture (B)Plug Gauge ,There is No other equipment at the work station.

Operator must wear apron and safety shoes.

DMI (Detail of Manufacturing Instruction must be displayed and operator must follow DMI

Positive control sheet must be displayed and operator must check positive control sheet check point and sheet must be fill by operator

Operator must follow check do check process

work station must be free from dust and unused material and tools.

Plug gauge must be calibrated

Go-no-Go recording Sheet must fill by operator

Red bin must be available for rejection material.

Waste part should not spread over shop floor and working table.

Safety curtain must be in working condition.

All material must be identify and placed at define location.

Operator must Skilled.

Equipment at the station: (A)Wrong arrow sample (B)Upper Case Holding Fixture(C) Weighing Machine ,There is No other equipment at the work station.

Operator must wear apron, gloves & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Positive and precontrol sheet must be fill by operator.

TPM sheet must be fill by operator and maintenance team.

Operator must follow Check Do Check Process.

Grease weight log sheet must be fill by operator.

Grease dispensing nozzle must be dust free and nozzle’s all holes must be work.

Date of next calibration of Weighing machine and all pressure Gauge must be marked.

Weighing machine Alignment in analytical balance must be proper and machine must be stable.

Upper case assy. Fixture must be fixed and stable while working.

Work station must be free from dust, unused material and tools.

All material must be identify and placed at defined location

Emergency switch must be in working and stable condition.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) Barcode Reader (B)Upper Case Holding Fixture ,There is No other equipment at the work station.

Operator must wear apron & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and operator must follow DMI.

Work Station light must be switched on and working.

Work station must be free from dust, unused material and tools.

Upper case & barcode holding Fixture must be fixed and stable while working.

All material must be identify and placed at defined location.

Operator must follow single piece flow process.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) cloths

Operator must wear apron, gloves& Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no and operator must follow DMI.

Work station must be free from dust, unused material and tools.

Emergency switch must be in working and stable condition.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled

Equipment at the station: (A) HMI Machine (B) Sika Dispensing fixture (C)e) Weighing machine

Operator must wear apron, gloves, goggle & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

Positive control sheet must be fill by operator.

precontrol sheet Must be fill by operator.

Weighing machine and pressure Gauge must be calibrated and Date of next calibration must be marked.

Weighing machine Alignment in analytical balance must be proper and machine must be stable.

Sika shelf life must be within expired date.

Work station must be free from dust, unused material and tools.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch must be in working and stable condition.

Red bin must be available for rejection material at stage.

Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

Operator must Skilled

Equipment at the station: (A) HMI Machine

Operator must wear apron, gloves, goggle & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

Positive control sheet must be fill by operator.

Work station must be free from dust, unused material and tools.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch & safety curtain must be in working and stable condition.

Red bin must be available for rejection material at stage.

Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

Operator must Skilled

Equipment at the station: (A) HMI Machine (B) SCISSORS(C) CLOTHS

Operator must wear apron, gloves, goggle & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

Positive control sheet must be fill by operator.

Work station must be free from dust, unused material and tools.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch & safety curtain must be in working and stable condition.

Red bin must be available for rejection material at stage.

Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

Operator must Skilled

Equipment at the station: (A) HMI Machine (B)BAR CODE READER

Operator must wear apron, gloves, goggle & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

Work station must be free from dust, unused material and tools.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Emergency switch & safety curtain must be in working and stable condition.

Temperature and humidifier sensor must be calibrated and next calibration date must be marked.

Operator must Skilled

Equipment at the station: (A) HMI Machine (B)BAR CODE READER(C)BRUSH

Operator must wear apron, safety shoes & earplugs.

DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI

Positive Control Sheet must be displayed at the workstation. and must be fill by operator

TPM sheet must fill by operator and maintenance Team in defined interval.

Work station must be free from dust, unused material and tools.

Meter fixture in LTM must not be worn out.

Operator must follow the check do check process.

Water must be clean in water tank and must be filled at defined level in the tank.

Date of next calibration of “Pressure Gauges” must be marked.

Emergency Switch of machine must be work.

All materials and tools must be identify and placed at defined location

Waste parts should not be spread over in the shop floor & working table. 3

Operator must Skilled

Equipment at the station: (A) TORQUE WRENCH (B)SCREW DRIVER(C)WRIST BELT

Operator must wear anti static apron, Safety Shoes and wrist belt.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Positive Control sheet must be displayed at the workstation and must be fill by operator

Precontrol sheet must be displayed at the workstation and must be fill by operator

Operator Must followed Check Do Check Process.

Wrist belt must be test by operator at the starting of line.

Work station must be free from dust, unused material and tools.

Date of next calibration of screw driver must be marked.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

All electrical connection should not be lose and should be safe.

Red bin must be available for rejection material at stage.

Operator must followed single piece flow process.

Operator must Skilled

Equipment at the station: (A) Go-No-Gauge (B)Screw Driver

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Positive Control sheet must be displayed at the workstation and must be fill by operator

Operator Must followed Check Do Check Process.

Work station must be free from dust, unused material and tools.

Date of next calibration of screw driver & gauge must be marked.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) MID seal pressing Machine

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Operator Must followed Check Do Check Process.

Work station must be free from dust, unused material and tools.

Safety curtain must be in working condition.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) Brass nut tightening fixture (B) Screw Driver

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Operator Must followed Check Do Check Process.

Work station must be free from dust, unused material and tools.

Safety curtain must be in working condition.

All material must be identify and placed at defined location.

Positive control sheet must be fill up by operator.

Pre control sheet must be fill up by operator.

Screw Driver must be calibrated.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: (A) Plastic Seal pressing Machine ,There is No other equipment at the work station.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Operator Must followed Check Do Check Process.

Work station must be free from dust, unused material and tools.

Safety curtain must be in working condition.

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Red bin must be available for rejection material at stage.

Operator must Skilled.

Equipment at the station: 1. Test Bench, 2.Laser Printer, There is No other equipment at the work station.

Operator must wear apron, Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Positive Control sheet must be displayed at the workstation and sheet must be fill by operator

All electrical connection must not be loose and must be safe.

Work station must be free from dust, unused material and tools.

Date of next calibration of sonic nozzle, temp., and pressure and humidity sensor must be marked.

All material must be identify and placed at defined location.

Waste parts should not be spread over the shop floor & working table.

Printing quality must not be spread and must be readable.

Fume extractor must be in working condition.

Customization Batch must be as per Sales order.

Preventive maintenance should be done by maintenance team and operator.

Operator must follow single piece flow process

Operator must Skilled

Equipment at the station:(A) holding fixture,(B) Label dispenser(C)Barcode reader(D)Barcode Printer There is no other equipment at the workstation

Operator must wear Apron, Safety Shoes.

DMI must be displayed on station, Operator must follow DMI.

Operator Must followed Check Do Check Process.

Meter holding fixture must be stable and fix while working.

Work station must be free from dust, unused material and tools.

All material must be identify and placed at defined location.

All electrical connection should not be loose and should be safe.

Red bin must be available for rejection material at stage.

Operator must Skilled

Operator must wear apron & Safety Shoes.

Work Instruction Must be displayed and Inspector must followed work instruction.

Inspection Sheet Must be available

Work Station light must be switched on and working.

Work station must be free from dust, unused material and tools.

Red bin must be available for rejection material at stage.

Operator must be followed single piece flow process.

Operator must Skilled

Equipment at the station: (A) Bar code reader (B) Wrapping machine, There is No other equipment at the work station.

Operator must wear Apron, Gloves & Safety Shoes.

DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

Fixtures must not be worn out.

UN approval certificate stamp and hazardous label must be print on CFB box.

Work station must be free from dust, unused material and tools

All material must be identify and placed at defined location.

Waste parts should not be spread over in the shop floor & working table.

Operator must be followed single piece flow process.

Operator must Skilled