Good Manufacturing Practice Weekly Inspection

Audit

People

Would you like to inspect employee standards?

Are repetitive motion tasks properly paced and kept to a minimum?

Uniforms worn adhere to uniform policy?

Hairnets worn correctly (covers hair and ears) if appropriate?

Footwear is clean, no holes?

Hands are washed and sanitised upon entry?

Contractors and visitors are policy compliant?

Employee Training

Would you like to inspect employee training standards?

An adequate number of personnel with the necessary qualifications, training or practical experience are available.

The persons responsible for Production and for Quality are independent from each other.

Training is provided for all personnel whose duties take them into production areas.

Personnel working in areas where contamination is a hazard (eg cleanrooms or areas where highly active, toxic, infectious or sensitising materials are handled) are given specific training in those aspects of manufacture.

Personnel have a clear understanding of their responsibilities.

Are the material safety data sheets placed in locations accessible to all employees?

Buildings And Facilities

Would you like to inspect buildings and facilities?

Walls are clean and in good condition?

Nothing stored against, walkway access?

Floors, ladders, steps are clean and in good condition?

Ceilings are clean and in good condition (no condensation or water dripping)?

Equipment not in use is clean, stored securely?

Bins in adequate numbers, tidy and regularly emptied?

Colour coded cleaning equipment in good condition and being used for the right purpose?

Tools are stored in toolbox or in allocated areas?

Workstations are neat and tidy?

Production Area

Would you like to inspect production areas?

Cleaning chemicals are labelled, stored in correct location?

Cleaning schedule in place, current at time of audit?

Storage areas are secure, labelled with contents?

Raw material tubs in good condition, no chips or cracks, clean and sealed with lids?

Raw material tubs appropriately labelled. Raw material being stored in the correct tubs?

Oil, water, cleaning products not being stored on equipment or close enough near raw materials to cause cross contamination?

Allergen cleans being completed correctly?

Machinery

Would you like to inspect machinery?

Walls are clean and in good condition?

All lights covered with a shatterproof covering and in good working order?

Old or redundant equipment is clean and stored in such a way as to not contaminate production?

Colour coded cleaning equipment in good condition and being used for the right purpose?

Tools are stored in toolbox or in allocated areas and not being stored on equipment?

Only appropriate grade oils and lubricants used on equipment?

All "out of the way" areas i.e. under equipment, corners, under tables, door handles, switches etc clean and tidy?

Distribution Area

Would you like to inspect distribution areas?

Pallets in acceptable condition i.e. not broken, not double stacked?

Pallets not being stored on the floor, racking being used?

Pallets not being stored outside?

All incoming product free of contamination before transferring to storage?

Packaging materials stored on appropriate racking, not stored on floor?

Off Line areas are clean and free from build up?

No temporary repairs made using cable ties, string or tape?

Equipment is in acceptable condition, no evidence of paint chipping, broken parts?

Non conforming product is isolated, labelled and recorded to prevent dispatch?

Boxing Area is organised and tidy?

Sign Off
Full name and signature of auditor

Good Manufacturing Practice Weekly Inspection Checklist

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Audit

People

Would you like to inspect employee standards?

Are repetitive motion tasks properly paced and kept to a minimum?

Uniforms worn adhere to uniform policy?

Hairnets worn correctly (covers hair and ears) if appropriate?

Footwear is clean, no holes?

Hands are washed and sanitised upon entry?

Contractors and visitors are policy compliant?

Employee Training

Would you like to inspect employee training standards?

An adequate number of personnel with the necessary qualifications, training or practical experience are available.

The persons responsible for Production and for Quality are independent from each other.

Training is provided for all personnel whose duties take them into production areas.

Personnel working in areas where contamination is a hazard (eg cleanrooms or areas where highly active, toxic, infectious or sensitising materials are handled) are given specific training in those aspects of manufacture.

Personnel have a clear understanding of their responsibilities.

Are the material safety data sheets placed in locations accessible to all employees?

Buildings And Facilities

Would you like to inspect buildings and facilities?

Walls are clean and in good condition?

Nothing stored against, walkway access?

Floors, ladders, steps are clean and in good condition?

Ceilings are clean and in good condition (no condensation or water dripping)?

Equipment not in use is clean, stored securely?

Bins in adequate numbers, tidy and regularly emptied?

Colour coded cleaning equipment in good condition and being used for the right purpose?

Tools are stored in toolbox or in allocated areas?

Workstations are neat and tidy?

Production Area

Would you like to inspect production areas?

Cleaning chemicals are labelled, stored in correct location?

Cleaning schedule in place, current at time of audit?

Storage areas are secure, labelled with contents?

Raw material tubs in good condition, no chips or cracks, clean and sealed with lids?

Raw material tubs appropriately labelled. Raw material being stored in the correct tubs?

Oil, water, cleaning products not being stored on equipment or close enough near raw materials to cause cross contamination?

Allergen cleans being completed correctly?

Machinery

Would you like to inspect machinery?

Walls are clean and in good condition?

All lights covered with a shatterproof covering and in good working order?

Old or redundant equipment is clean and stored in such a way as to not contaminate production?

Colour coded cleaning equipment in good condition and being used for the right purpose?

Tools are stored in toolbox or in allocated areas and not being stored on equipment?

Only appropriate grade oils and lubricants used on equipment?

All "out of the way" areas i.e. under equipment, corners, under tables, door handles, switches etc clean and tidy?

Distribution Area

Would you like to inspect distribution areas?

Pallets in acceptable condition i.e. not broken, not double stacked?

Pallets not being stored on the floor, racking being used?

Pallets not being stored outside?

All incoming product free of contamination before transferring to storage?

Packaging materials stored on appropriate racking, not stored on floor?

Off Line areas are clean and free from build up?

No temporary repairs made using cable ties, string or tape?

Equipment is in acceptable condition, no evidence of paint chipping, broken parts?

Non conforming product is isolated, labelled and recorded to prevent dispatch?

Boxing Area is organised and tidy?

Sign Off
Full name and signature of auditor