Information
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Document No.
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FCI / LCS Checklist
General
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Time
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ITP Inspection
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Inspection Type
- Installation Inspection
- General
- Punchlist Signoff
- Compliance
- Post Delivery
- Final Handover
- Damage Report
- Reinspection
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Basic Location
- Access Roads
- EPCM
- Overland Conveyor
- ROM Reclaim
- ROM Transfer Pad
- MIA
- Raw Coal Stockpile
- CV 045
- TS 044
- CV 008
- General Surface Areas
- MSF
- M&M Drift
- CV Drift
- Mainteck Offsite Yard
- SK041 RCS Stacker
- RE041 RCS Reclaimer
- Substation MP-SU-422
- Substation MP-SU-444
- Substation G1-SS-A01
- Substation G1-SS-H01
- CHPP
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Specific Location/s
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Attendees
- Mark Sanders
- Bruce Johnston
- Patrick Doody
- Wylie Pearson
- Grant Porter
- Dave Middleton
- Phil Adlam
- Tony Pereria
- David Seaver
- Andrew Marriott
- Michael Ross
- Deon Cordie
- CJ Riley
- Shaun Smith
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Other Attendees
1. FAT Documentation
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Documentation available?
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2. Name Plate Fitted
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3. Enclosure Built Fit for Purpose
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The LCS and the FCI shall be one unit with two separate compartments, one for the power isolation section and one for thr local control section. Each compartment shall have individual access doors.
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4. Gr 316 Stainless Steel
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Constructed from Gr 316 stainless steel?
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5. IP 66
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Minimum rating?
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6. 22.5° Roof Pitch
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The roof shall overhang the front of the enclosure by at least 50mm.
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7. VSD Signage
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Warning sign on the outside of the FCI stating "MOTOR MUST BE STOPPED BEFORE ISOLATING".
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8. Warning Signs Fitted
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Sign that indicates two sources of power shall be fixed to the inside of the enclosure. If required.
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9. Isolator Handle Lockable
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The isolator handle can be locked in the OFF position by an 8mm lock.
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10. Broken Contact Visible
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All FCIs shall be fitted with a window that allows the operator to have visual conformation that the isolator has physically disconnected from the incoming contacts.
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11. HD Neoprene Gasket Seal
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Seals shall be glued and held in place by continuous retaining strips.
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12. Doors Earthed
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The hinged door shall be connected to the earth bar via a flexible earth strap.
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13. 2/NO + 2/NC Aux Contacts
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The auxiliary contacts shall be driven off the main mechanism. One of each type of contact shall be an "early break" type.
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14. Earth Bar Fit for Purpose Fitted
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Earth bars shall be complete with numbered terminals at regular spacing. Two terminals shall be provided on the earth bar for terminating the main incominh and the main outgoing earth cables. Ref GROS-TSTD-EL-010V2
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15. 125A FCI
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Motors including 55kW or less, valves and load banks that draw less than 100A, the minimum FCI current rating shall be 125A.
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16. Bottom Entry Gland Plate
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The gland plate shall accommodate a minimum of two glanded multi core cables.
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17. FCI / LCS Equipment Label
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Is label attached?
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18. Size Fit for Purpose
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The LCS enclosure shall be generous in space to allow the full contingent of cable cores to be fitted to each pushbutton without any pressure on the cables, cores or LCS enclosure
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19. Bootlace/Crimp Lugs for Earths
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Tongue must be secured by both terminal screws at the Earth bar.
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20. Cable Identification
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The tags shall be fixed to the cables in the following positions: at each end of the cable (including earths), above and below all floor openings, above and below gland plates, on both sides of all wall openings.
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21. 2NO + 2NC
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Each pushbutton shall have two NO and two NC contacts blocks.
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22. P/B 22mm Dia
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All pushbuttons shall be 22mm IP 66 and shrouded.
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23. P/B Labeled
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All pushbuttons shall be individually labeled.
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24. DOL Motor Non-reversing
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Stop (Black), Start (White), E-stop Pushbutton (Red Mushroom Head; Latching, Non-lockable).
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25. VSD Motor Non-reversing
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Stop (Black), Start (White), E-stop Pushbutton (Red Mushroom Head; Latching and Lockable).
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26. DOL Motor Reversing
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Stop (Black), Start forward (White), Start reverse (Grey), E-stop Pushbutton (Red Mushroom Head; Latching, Non-lockable).
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27. VSD Motor Reversing
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Stop (Black), Start forward (White), Start reverse (Grey), E-stop Pushbutton (Red Mushroom Head; Latching, Non-lockable).
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28. Reset P/B
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Is P/B blue?
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29. Glands
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Cable radius correct? Entry through dedicated cable glands that maintain the IP rating of the equipment or enclosure. Glands shall be of stainless steel or brass construction as appropriate to the environment and cable type. Glands shall be protected by PVC shrouds.
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30. Cable Termination
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All spare cores shall be terminated and marked as spare with the designated cable number and laid up into cable ducts with extra length for re-termination where provided. A heat shrink sleeve shall be applied to lugs. No tape.
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Inspector
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Inspector
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Signature